Product:
- Still wine at max. 3.000b/h on 0,75l bottle
- Sparkling wine type Brut with a content of 8 grm/l of CO2 per litre and 20 grm/l of sugar at max. 2.000 b/h on 0,75L bottle filled at 0-4ºC
Bottles: Cylindrical new glass bottles
Closures:
- Bidireccional natural still wine corks
- Monodireccional natural champagne corks
Capsule: PVC for still wine and long capsules for sparkling wine bottles
Wirehoods: 4-post type
Labels: Cold glue for
- Still wine bottle: body, back, shoulder and reversed U-shaped tax strip
- Sparkling wine bottle: body, back, wraparound neck and reversed U-shaped tax strip.
The line is composed with the following machines:
- Loading table: with a one-way bottle transport conveyor and a fixed plataform L=2000mm for the manual loading of the bottles.
- Automatic rinsing machine Bertolaso Nova 20/840. Bottle diam min 55mm, max 105mm. Bottle height min 180mm, max 360 mm.
- Ozomix unit: sanitizing water production: 200-750 l/h. Max. ozone production: 2,5g/h
- Inspection light boxes
- Counterpressure filler with pre-evacuation, self-leveling and CIP
- Corker Bertolaso Supergloria 500 R/S with vacuum system and inert gas injection for still wine and feeder
- Single head wirehooder to tie wirehoods on sparkling wine bottles
- Heating tunnel for 2.800 b/h 0,75L champagne bottles. Inlet temp 1ºC, outlet temp 25º. Water temperature 35ºC. Steam consumption at 3 bars 115 Kg/h.
- Bottle surface dryer.
- Machine for distribute and shrink PVC capsules with no orientation
- Labeler: cold glue for front, shoulder, back and reverse U-shaped tax strip labels. With data printer.
- Bottle conveyors system with automatic lubrication system
- Carton conveyor section
- Bottle counter
- Compressor for 10 bars 6000 l/min
- Filler Bertolaso T03 Suprema 25/1050, 24 filling valves.
The Padovan treatment plant consists in the following equipment:
- 3-stage pasteurization unit thermosteril with plate heat-exchanger and heating unit for 4.000 l/h. Inlet temp from 5 to 20ºC. Pasteurization temp 70 to 80ºC. Output temp 55 to 60ºC. Steam cosumption at 1 bar min 240 kg/h, max 440 kg/h. Water cosumption at 15ºC mim 4.000 l/h, max 6.000 l/h. Installed power 3,7kW
- (2) Plate and sheet filters
- (1) Filter with horizontal plates and manual cake discharge.
- Wine microfiltation unit 1.000-2.000 l/h
- (2) dosing pumps 30 l/h, 10 bar, 0,37kW
- (1) dosing pump 500-1.500 l/h, 10 bar, 0,37kW for wine/sugar solution 65/70%
- Centrifugal pumps 20.000 l/h, 2,8 bar
- Piston pump 20.000 l/h
- Cooling unit for antifreezing solution with air conditioning system
- Circulation group
- 1-stage plate heat exchanger for sparkling wine 4.200 l/h. Inlet temp 14ºC, outlet temp -4ºC. Cooling agent: glycol 30%
- 1-stage plate heat exchanger for water sent to the tank cooling plates 23.000 l/h. Inlet temp 5ºC, outlet temp 2ºC. Cooling agent: glycol 30%
- (2) Fermentation temperature control for tanks
The plant has been working only for one year.
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