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Complete PET filling line for still water
Ref.: 300037675
Brand: KOSME
Year: 2006
Other Specifications:
Complete filling line for sparkling water and carbonarted soft drinks
Year: 2007
Working hours: less than 1000
Production capacity : 4500 bottles of 1.5 Litres / hour
Types of compatible containers : 0.5, 1.5 and 2 Litres
Types of molds: 2 Litres – 47.5 gr, 1.5 Litres – 39.5 gr, 0.5 Litre – 20.5 gr
CO2 – maximum 8 gr / Litre
Caps – plastic Ø 28 mm, PCO
Electric requirements : 400V +/- 5% 50 Hz +/- 0,5% 3Ph+N+PE
Labels: precut - hot glue
the line is composed of the following machines:
1. Kosme ’’ KSB 3000 S1”
Production – 4500 bottles / h
Comes with:
- automatic feeding system that includes funnel, conveyor and gravitational mold separator.
- Separation and transfer unit
- blowing and strecching unit-
- high—pressure microfilter for air-
- kosmatic exit for discarding ruined PET bottles
- auxilliary mecanism for changing the moulds.
2. Kosme ’’TAE 051” cooling unit
- Used for cooling the blowed PET bottles
- Same capacity as the Kosme KSB 3000 S1 blowing machine
3. Kaeser “CSDX 137” compressor
- For PET bottles up to 2.5 Litres
- High pressure “PET series” dryer with air filter
- Vertical tank for high pressure (40 bar)
- Micro-filter system for air
- Electric panel
- Vertical tank resistant to high presure (11 bar) for sweat control – EcoDrain
4. Kosme “LT” pneumatic transporter
5. Kosme “NH 24/24/6” filling station
- Capacity : 4500 bottles / h
- Neck training system
- Nozzle mouting system with 24 pins (claws)
- Spray and drip system (2 seconds and 7.5 seconds)
- 24 filling valves
- Required filling time: 10 seconds
- Chassis made out of AISI 304
- All parts that get in contact with the product are made out of AISI 304
- All other parts are made of or coated with AISI 304
6. Cap supplier system
- Cap tank made out of AISI 304 stainless steel
7. Kosme “FT” bottle conveyor
8. Kosme “AIR 2000” bottle drying system
- Designed to reduce the quantity of water and humidity from the bottles, on order to easily apply the labels
- 2 turbines
9. Kosme “Extra Hot Melt 8T S1 E1” labeling system
- Designed for rotary labeling around containers
- Works with labels made out off paper or plastic
- Label length : min/max 185/358 mm
- Label height: min/max 30/180 mm
- Bottle diameter min/max 55/110 mm
- Bottle height: min/max 150/370 mm
10. Packing system, using constrictive foil
- Types of packaging: 3x2 bottles for 1.5 and 5 Litres and 3x4 bottless for 0.5 Litres
- 700 mm “hot band” with blade for cutting the foil
- Electronic termoregulator for contrilling the temperature
- Fotoelectric cell for safety. It blocks the process if it ecounters any object
- Tunnel with 1900 mm length and 650 x 400 mm opening, thermo insulated
- Temeprature control with electric termoregulator with PLC and alarm system
- Forced ventilation and air recycling system
- Installed power : 40 kW
- While in use, energy usage is reduced by 40% because the machine has 2 electric resistances. One is always in use, while the second is connected to a thermostat and only works when is needed, to keep the desired temperature +/- 5 degrees
11. “Euromix 10” mixer
- Designed to produce soft drinks, by mixing water with syrup and CO2
- Capacity : 10000 L/H
- Water – syrup ratio : min 3:1 and max 7:1
12. Kosme “EUROSAN 1C2-1F2-10” – CIP station
- Flow: 10000 Litre / H
- Compressed air pressure: 7-10 bar
- Steam flow: 400kg/h
- Steam pressure: 3 bar
- 1 sealed tank (2 m3 capacity) with intertean steam coil, overflow, tempretarure indicator, temperature alarm, automatic valve inlet, condensate hauler
- 1 un-sealed tank with overflow
- Centrifugal pump supply
- Second pump for distributing the fluids in both tank
13. Kosme “Ozomix 700” ionizer
- Water flow: 7000 L/h
- Max water temperature: 300C
- Compressed air treatment unit: anti-dust prefilter – 5 microns, degreasing filter – 0.1 microns, automatic air dryer, anti-dust filter – 1 microns
- Ozone generating unit
- Hydraulic block
14. Buse CO2 Tank
15. Palletizing
machine mostly never used, installed and possible to be tested immediately!
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