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Used Laminators: COMEXI SL2 of 2019

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Laminators - COMEXI - SL2

Data Sheet of Used COMEXI SL2

Ref.: 300043071

Brand: COMEXI

Year: 2019

  • Type Of Laminator: Solventless
  • Working Width: 1315 mm
  • Materials: ALU, LDPE, LLDPE, OPA, PET, PAPER, BOPP
  • Unwinder Diameter: 1000 mm
  • Rewinder Diameter: 1500 mm
  • Mechanical Speed: 500 m/min

Other Specifications:

The machine includes a primary unwinder, a secondary unwinder, an applicator body for solventless adhesives, a bridge with bearings for the passage of the material, a laminator body, a winder & a chiller

Compared to a standard machine, the machine has :
Extra secondary unwinder with a reel diameter of 1.5 m
Extra rewinder, roll diameter 1,5 m
Higher web tension for paper up to 280 gr/m2
Dosing system for solvent-free single component glue (monodispenser)
Additional web guide
Please note that the extra costs for the unwinder and rewinder also include the modification of the electrical installation, adaptation of the bridge, carbon fiber reel shafts to reduce the weight of the shaft, etc.

Two dispensers are included: single component and two component:
The single component is VEA model Monodispenser. It is used for paper laminates only
Two-component dispenser/mixer designed by Comexi, with very precise gear pumps and alarm system if the proportion changes. Mainly used to laminate two films.
There are also heating belts for 200kg drums.

Primary unwinder :
Max roll diameter : 1000 mm
Core diameter : 76/152mm
Max reel weight : 1000kg
Useful width of material passage : 1330mm
Max lamination width: 1315mm
Min width of film to be laminated: 500mm
Min-max film tension: 20-550 N

Included :
Chrome plated bars and ball bearings for arm movement
Reel support arm
Regenerative gear motor acting as a brake
Ball screw driven by a three-phase motor for the lateral movement of the reel
Compensator with high sensitivity pneumatic cylinder and electronic equipment for tension control
Interchangeable cones system according to the work and the need.
The alignment of the materials will be realized by default, by the edge with an ultrasonic sensor
1 set of aluminum cones for 76mm cardboard cores
1 set of aluminum cones for 152mm cardboard cores

Materials :
ALU: 6.35-50 microns
LDPE, LLDPE: 30-200 microns
OPA: 12-50 microns
PET: 10-30 microns
PAPER: 40-200 gsm
BOPP : 12-80 microns

Secondary unwinder :
Max roll diameter: 1500 mm
Core diameters: 76/152mm
Max roll weight: 2000kg
Useful width of material passage: 1330mm
Max lamination width: 1315mm
Min width of the film to be laminated: 500mm
Min-max film tension: 40-700 N
Hydraulic reel loading device
3" carbon fiber shaft with a weight of 19kg
6" aluminium shaft with a weight of 30 Kg
Web guide for secondary unwinder, manual lateral, type OPG, brand BST
Sensing of the edge of the support by electric photocell

Materials :
ALU : 6.35-50 microns
LDPE, LLDPE : 20-200 microns
OPA : 12-50 microns
PET: 8-30 microns
PAPER: 40-280 gsm
BOPP: 12-80 microns
COEX VARIOUS: 20-150 microns

Rewinder :
Max reel diameter: 1500 mm
Core diameters: 76/152mm
Max reel weight: 2000kg
Useful width of material passage: 1330mm
Max lamination width: 1315mm
Min width of film to be laminated: 500mm
Min-max film tension: 70-700 N
Hydraulic reel unloading device
3" carbon fiber shaft with a weight of 19kg
6" aluminium shaft with a weight of 30 Kg
12" carbon fiber shaft

PLC Simatic DP IM 151-8F PN/DP CPU ET200S SIEMENS

Semi-automatic roll trolley 1000 kg
Monodispenser: equipment to automatically heat and supply mono-component adhesives from 200 kg drums and with a maximum working temperature of 85 degrees.
2C solventless bi-component dispenser: system to dispense and dose the solventless bi-component PU adhesive (A: Resin + B: Catalyst)

Sleeves included :
710-730-830-910-920-930-945-1010-1020-1045-1050-1070-1090-1120-1210-1240-1270

Machines sold in the past:

COMEXI FW 2110 CNC GL GEARLESS, EB SYSTEM Suitable for printing: 30 mkm PVC 12 mkm PET 15 mkm OPA 15 mkm BOPP 40 mkm PS EB inks Drying System: Electron Beam Mechanical speed: 350 m/min Plate cylinder mandrel diameter: 105.158mm Single unwinder for reels up to: 1000 mm (40”) (SHAFTLESS) Unwinding core size : 76.2 mm (3”) Single rewinder for reels up to: 1000 mm (40”) (SHAFTLESS) Rewinding core size: 76.2mm (3”) Maximum reel weight: 750kg Tension range: -Minimum :20 N -Maximum :350 N SOFTAL corona treating (one 5 Kw generator) Video: AVT PRINT VISION JUPITER for printing control and inspection Web cleaner: KELVA for top cleaning, including vacuum system and static eliminator Antistatic bar before printing: SIMCO Antistatic bar before rewinding: SIMCO Web guide before printing Web guide before rewinding GEW led lamp in first printing section ESI ELECTRON-BEAM GENERATOR EZ 110/135/1000 side firing EZCure I System , 920mm wide system. -Operating voltage range: 100-110kV -Beam width: 870mm (max.) -Input Power: 400 V, 3 phase, 50 Hz -Product Thickness: <1mm -External Radiation Level: <0.1mrem@10cm Aniloxes: cm3/m2 I/cm 1 1,6 480 2 1,6 480 3 1,6 480 4 1,6 480 5 2,0 460 6 2,0 460 7 2,5 460 8 2,5 460 9 2,3 560 10 2,6 360 11 3 XS 12 3,5 360 13 4,5 360 14 4,6 360 15 4,6 400 16 5 320 17 6,0 C6 18 8 240 19 10 200 20 10,2 140 21 13 120 Printing cylinders repeats with 0,5mm mounting tape: 351,00 mm 381,01 mm 400,75 mm 420,00 mm 435,25 mm 451,00 mm 462,00 mm 491,01 mm 511,01 mm 521,00 mm 540,00 mm 561,01 mm 580,25 mm 601,01 mm 651,00 mm.
Machine ideally for backup/spare parts The machine has not been in production since early 2022. Full 8-colour printing will also no longer be possible at this time. Note form Comexi Engineer who was on site : "It appears that decks 1,2,5 and 8 are more or less operational. Decks 3,4,6 and 7 have further problems. (vibrations, sensors, bearings)" LDPE : 30 – 105micron Solvent based NC inks Mechanical speed : 250 m/min max. Web width max. : 870 mm Tension range min. 20 N ; max. 300 N Thickness plate : 1,14 mm ; tape : 0,55 mm ; total : 1,69 mm Slitting in line n° of razor blades: 4 ; n° of rolls : 3 Unwind and rewind diam : 800mm Core sizes unwind/rewind : 76 and 152 mm Turret unwinder (flying splice) Web guide before printing (OPG Type) Idle banana roller installed Webguide before rewinding (OPG type) Turret rewinder Ultrasonic scanning heads for web breaking detection installed at unwinder, after drying tunnel and at rewinder Sleeves : 40x330 13x340 17x350 11x360 6x370 38x380 21x400 12x420 11x440 17x450 20x460 15x470 15x480 29x500 22x520 24x540 16x460 36x480 14x600 16x620 14x640 8x650 Varnish sleeves : 1x360 1x400 (520 width) 1x400 (630 width) 1x400 (460 width) twinlock sleeves : 8x580 (Rotec, new february 2009)
Type of inks : Solventbased Unwind type : Automatic turret Max. unwind reel diameter : 1000 mm Rewind type : Automatic turret Max. rewind reel diameter : 1000 mm Web guide Video camera Optional for additional price: BST camera system from 2017 (IPQ Check + IPQ View) with automatic fault detection and built in print register controls (Smartreg) (subject to prior sale) Auto clean Viscosity control Automatic reel handling system at rewind For additional price: Rofin laser system (two separate lasers). Can be used for tear off perforation or air hole Sleeves 8 x (370,380,390,410,430,440,460,470,480,500,510,520,550,570,580,600,660,690,720,790 10 x 400 16 x 420 Aniloxes l/cm - Cm3/cm2 - Nr 460 - 5 - 1 390 - 4 - 1 360 - 4,2 - 2 330 - 4,6 - 3 280 - 8 - 1 280 - 5,5 - 1 260 - 7 - 1 220 - 6,5 - 2 200 - 7- 1 160 - 12 -1 120 - 12,5 - 1 120 - 11 - 1 120 - 9 - 1
Plastic films: ·PET: 12µ - 35µ (Proslit recommends the installation of a spreader roller for PET jobs) ·PVC: 20µ. - 180µ ·OPP: 15µ - 120µ ·PE/Film: 15µ - 120µ (Proslit recommends the installation of a spreader roller for PE jobs, especially for films of less than 20µ) ·PA: 12µ - 125µ Laminates: ·Film/Film, Film/Paper, Metallised Film/Film, Film/foil. (Maximum thickness will depend on the films, paper, foil... the material is composed of) Unwinder Inside core diamters: 76’2 / 152’4 mm (3” & 6”) Maximum weight of reel: 1000kg Includes dancer roller to adjust the tension between the unwinder and the NIP area Web Guide BST CLS PRO 600 Maximum web guide movement +/- 50mm Sensitivity: Maximum speed 28mm /seg. Type of actuator Electrical Servo Spreader roller just before the NIP area (prior to slitting), which provides a method of spreading the web removing any creasing prior to slitting operation Rewinder: Double revolver type rewinding unit 4 rewinding friction shafts Maximum weight supported by the shafts:220 Kg. (Weight uniformly spread throughout the whole width of the shaft) Inside core diameter of rewinding reels: 76’2 mm (3”). Bidirectional rewinding Number of cuts 16 razor blades+ 16 rotary shear included 2 SIMCO brand anti-static bars placed before the rewinder. Manual Laser positioning system Manual Unloading Trolley : A simple system for unloading finished product from the rewinding shafts. With a double manually operated rotating arm, one for each shaft. Arm with capacity for 2/3 of the maximum width of the slitter Kongskilde trim remover
Maximum web width:1330 mm Minimum width of web to be laminated: 600 mm Mandrel diameters: · Unwinder: (76 / 152 mm) 3", 6" · Rewinder: (152 mm) 6" Maximum web tension:： · Unwinding: 550 N · Rewinder with taper tension: 600 N · Rewinder with constant tension: 550 N On rewinder taper tension can be adjusted from 10% to 50% of the set figure. Minimum web tension: · Unwinding: 20 N · Rewinding: 40 N Maximum roll weight: 1000 kg Supports to be coated: ALU 6.5 – 40 my BOPP 12 - 80 my LDPE, LLDPE 30 – 200 my NYLON CAST 30 – 80 my OPA 12 – 18 my PETP 10 – 30 my PP CAST 40 – 150 my Paper 40 – 200 gsm Supports to be laminated: ALU 6.5 – 40 my BOPP 12 - 80 my LDPE, LLDPE 20 – 200 my NYLON CAST 20 – 80 my OPA 12 – 18 my PETP 8 – 30 my PP CAST 20 – 150 my VARIOUS COEX 20 – 200 my Bi-2 Mixer

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