Used GALILEO MEGA 2410/A of 2002 for sale

2002 | Ref.: 300047390

Metallizer GALILEO, MachinePoint offers their clients all the services necessary to buy the machine: Transport, dismantling, and legal consultancy.


Data Sheet of Used GALILEO MEGA 2410/A

Ref.: 300047390

Year: 2002

Brand: GALILEO

Status:
For sale

Delivery time: Immediate


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Technical Specifications:


  • Web Width: 2400 mm
  • Material Type: CPP Polyester

Other Specifications:


Min./Max. Metallization Width (mm): 1200 mm / 2400 mm
Min. Working speed: 90 m/min
Max Mechanical Speed: 840 m/min
Max diameter reel unwinder/rewinder: 1000mm
Core ID: 6 inch
Material deposited: Aluminium (recommended 99.8% purity)
Diam. Of Aluminium wire: 1.6 mm
Number / Size of evaporation boats: 27 / 120x35x10 mm
Max. Quantity of Evaporated Aluminium per boat: 10g/min
Unwinding Tension range / Tension on Capstan unit : 3.5 to 65 Kg / 90 Kg
Diameter of process roller : 500 mm
Additional Cooling System Corema Chilling unit for main process drum ( -20 C)
Max. Absorbed power (approx..) 340 KW
3 air Shafts are included in the supply

Number of chambers: 3 independent vacuum chambers with independent pumping systems to increase the efficiency of the vacuum.
Optical control RF: Controls during metallization process the thickness of aluminium coating through photometric non-contact sensors.
The system also controls automatically (via step motor) the deposit of aluminium and the feeding of the wire.
Rewinding Unit: Digitally control to ensure an accurate rewinding tension control, via the following five DC motors: Unwinding,Rewinding, process roller (main drive), 2 capstan rollers.
Other units in the machine body: Two ceramic plated rollers, 2 bowed spreader rollers, oscillating arm on the rewinder with tension sensing control system.
Handling of the rolls: The machine includes a hydraulically driven robotic handling system, manufactured by ICAP Group, for the loading of the jumbo roll, and unloading of the finished rolls.
This same system also inserts and extracts the air expanding shafts during the loading and unloading procedure.
PLC, Drives & Control : Siemens S7 With Simoreg Drives for the machine and process control, via supervision PC.
The evaporation boats are controlled by a separate cabinet with Eurotherm drives. Machine was installed with Eurotherm Thyristor Unit which was replaced with latest Eurotherm E-power converters along with new HMI in year 2014. latest technology by Eurotherm.

Pumping Assembly With automatic sequences
Metallization chamber:
1. Diffusion Pumps 50000 l/s
2. Roots Pumps 5500 m3/h
3. Cryogenic panel 200000 l/s
4. Polycold PFC 1100
5. Pump with rotating piston 505 m3/h

Rewinding Chamber
1. Roots Pumps 13000 m3/h
2. Roots Pumps 5500 m3/h
3. Cryogenic panel 200000 l/s
4. Polycold PFC 1100
5. Pump with rotating piston 505 m3/h

Guard Chamber
1. Roots Pumps 2400 m3/h
2. Roots Pumps 1000 m3/h

Other Details:


Guarantee: Without guarantee

Current condition: In Production

Availability: Immediate

MachinePoint's services:


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Machines sold in the past:


Substrate Materials : Non-extensible plastic films PET : 100-800 microns PVC : 100-800 microns Extensible plastic films with thickness depending on the specific material and the tension range. Roll size Max. metallizing width : 1650 mm Min. metallizing width : 800 mm Max. diameter : 1000 mm Internal core diameter : 200 mm Evaporation Material deposited : aluminium Recommended degree of purity (Al) : 99.8% Diameter of aluminium wire : 1.6 mm Number of evaporators : 19 Dimensions of evaporators : 120x35x10 mm Material : sintered, intermetallic Max. aluminium vaporisation rate per source : 10 g/min Thickness range : 0.8-10 ohm/frame Winding Maximum web speed (PET 12 microns) : 12 m/s Tension range : 9-90 kg Acceleration and deceleration time at max speed : 30 s Pumping Pumps in the metallization chamber 2 diffusion pumps nominal speed each : 50.000 l/s 1 mechanical booster pump with variable speed motor, displacement : 5.500 m3/h 1 Cryopanel for Polycold PFC1102HC : 200.000 l/s 2 rotative pump, displacement : 505 m3/h Pumps in the winding chamber 1 mechanical booster pump, displacement : 13.000 m3/h 1 mechanical booster pump, displacement : 5.500 m3/h 1 mechanical booster pump, displacement : 2.000 m3/h 1 Cryopanel for Polycold PFC662HC : 150.000 1/s 2 rotative pumps,displacement : 505 m3/h Pumps in the guard chamber 1 mechanical booster pump,displacement : 2.000 m3/h 1 mechanical booster pump,displacement : 1.000 m3/h Cooling Water Flow rate : 350 1/min (approx) Inlet temperature : 15-25 degrees C Pressure : 4 bar Note: the water quality must be such as to prevent clogging and corrosion in the cooling system. Compressed Air Pressure : 6-7 bar
2410 mm Galileo MEGA Metallizer. with ROBOTIC Loading-Unloading. 2500 mm LAEM Slitter-Rewinder 1996 (optional for 40.000 euros) Machine condition as on today : Metallizer machine is successfully running with output 20 tons per day ( calculated for 12 mic Polyester Film in maximum width ). The evaporation boats are controlled by a separate cabinet with Eurotherm drives. Machine was installed with Eurotherm Thyristor Unit but completely replaced those with latest Eurotherm E-power converters along with new HMI in year 2014. These are latest technology by Eurotherm. Min./Max. Metallization Width (mm): 1200 mm / 2400 mm Min. Working speed: 90 m/min Max Mechanical Speed: 840 m/min Max diameter reel unwinder/rewinder: 1000mm Core ID: 6 inch Material deposited: Aluminium (recommended 99.8% purity) Diam. Of Aluminium wire: 1.6 mm Number / Size of evaporation boats: 27 / 120x35x10 mm Max. Quantity of Evaporated Aluminium per boat: 10g/min Unwinding Tension range / Tension on Capstan unit : 3.5 to 65 Kg / 90 Kg Diameter of process roller : 500 mm Additional Cooling System Corema Chilling unit for main process drum ( -20 C) PLC, Drives & Control : Siemens S7 With Simoreg Drives for the machine and process control, via supervision PC. Max. Absorbed power (approx..) 340 KW Number of chambers: 3 independent vacuum chambers with independent pumping systems to increase the efficiency of the vacuum. Optical control RF Other units in the machine: Two ceramic plated rollers, 2 bowed spreader rollers, oscillating arm on the rewinder with tension sensing control system. The machine includes a hydraulically driven robotic handling system 3 air Shafts are included in the supply. Material to metallize:- Polyester Film :- 8 mic to 65 mic BOPP Film :- 8 mic to 50 mic CPP Film :- 15 mic to 75 mic Paper :- 50 GSM to 175 GSM If thickness is higher then machine speed needs to be reduced Pumping Assembly With automatic sequences Metallization chamber Diffusion Pumps 50000 l/s, 3 Roots Pumps 5500 m3/h, 1 Cryogenic panel 200000 l/s, 1 Polycold PFC 1100, 1 Pump with rotating piston 505 m3/h, 2 Rewinding Chamber Roots Pumps 13000 m3/h, 2 Roots Pumps 5500 m3/h, 1 Cryogenic panel 200000 l/s, 1 Polycold PFC 1100, 1 Pump with rotating piston 505 m3/h, 2 Guard Chamber Roots Pumps 2400 m3/h, 1 Roots Pumps 1000 m3/h, 1
Materials Polyester (PET) 6-60 p Oriented Polypropylene (OPP) 12-100 p PVC 20-80 p Low-density polyethylene (LDPE) High-density polyethylene (HDPE) 25-100 p , 25-100 L., CPP 20-80 p Reels Dimensions Max. film width:2020 mm Max. metallising width:2000 mm Min. metallising width: 1000 mm Max. diameter:1000 mm Internal core diameter:152 mm Evaporation Deposited material:aluminium Recommended degree of purity:99,8% Diameter of the aluminium wire:1,6 mm Boats number: 23 Boats dimensions: 120x35x10 mm Boats material:intermetallic sintered Evaporation rate per source:10 g/min Max . range of thickness deposited:0,8 - 10 STD Winding system Maximum speed: 840 m/min Minimum speed: 90 m/min Tension range:3.5-65 kg Acceleration and deceleration time at max. speed:30 - 60 s Process drum diameter:500 mm Pumping system No. 2 Diffusion pumps - 50000 I/sec No. 1 Roots pump - 13000 m3/h No. 1 Roots pump - 2400 m3/h No. 1 Roots pump - 2400 m3/h No. 1 Cryogenic panel - 200.000 I/sec No. 2 Rotary piston pumps - 505 m3/h No. 1 Polycold 1100' No.1 Rotary piston pump - 505 m3/h Electrical feeding Tension (+6-10%) as requested Frequency (±4%) by the Customer Phase: 3 Wires: 3 + ground Max. absorbed power (approx.) : 340 kW Cooling water Flow rate (approx.) : 600I/min Inlet temperature: 18+25 °C Inlet pressure (for free outlet): 3 kg/cm2 Max. heat load to remove: 290 kW Typical water specifications Water hardness: 6-8 °D CO2 content: max 15 mg/I CI content:max 20 mg/I Particle size: max 100 p Particle concentration: max 10 part./cm3 Ph:6,9-8,2 Conductivity: max. 500 pS/cm Compressed air Pressure:6-7 kg/cm2 Consumption (average): 0,7 Nm3/h Peak consumption:50 Ndm3/s Specifications Dew point at working pressure: +2 °C Particle concentration:max 5 mg/m3 Particle dimensions: max 5 p Oil content:max 5 mg/m3 DIMENSIONS (INCLUDING ELECTRICAL CABINET Width :9m Length (with opened carriages): 18.5 m Height: 3,6 m Approx. Weight : 40 t Min. room temperature : 15 °C (70% RH) Max. room temperature: 35 °C (60% RH)
PLC and drivers : SIEMENS S7 Max. reel dimension: Max. width : 2500mm, Rewinder outside diameter: 1000mm, Rewinder max. weight: 1500kg Tension range: 16 – 160 N/m, Max. rewinding speed: 800m/min Unwinder: Core width range: 1000mm – 2500mm, Min. outside diameter: 400mm, Core diameter 6”, Web guide system: Fife +/- 75mm, sensor ultrasonic, Cutting unit: Cutting station: 5 pcs, Type: Razor blade, Rewinder: Type: central with contact reels, Rewinding stations: 4 pcs, Max. outside diameter: 1000mm, Width range: 300 – 2500mm, Max. weight: 1500kg, Chucks: 3” & 6” Unloading: trolleys,
Materials OPP 12-120 my PET 8-120 my HDPE 20-120 my PVC 20-150 my Paper 30-150 g/m2 Shaft Diam 150 mm Tension 4-40 kg Vacuum pumps metallizing section 3 difusion pumps 1 Roots pump 1 rotating pump Vacuum pump rewinding section 2 Roots pumps 1 rotating pump Vacuum pump final section 1 Roots pump 1 rotating pump

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Metallizer - GALILEO - MEGA 2410/A - Ref.300047390


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