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Used Mono extrusion lines: ALPINE HX 75- 30 D of 2007


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Mono extrusion lines - ALPINE - HX 75- 30 D

Data Sheet of Used ALPINE HX 75- 30 D

Ref.: 300047402

Brand: ALPINE

Year: 2007


    Other Specifications:

    Thicknesses 8- 120 my
    Production 11 my, 1500 mm, 220 kg/h
    Fixed head with 225 mm die
    Dosing unit Doteco Grado 5 components+ master year 2021
    Kundig thickness control
    Rotating haul-off with gussets 30+30 mm
    Ferrarini & Benelli corona treatment
    Maximum film width without gusseting device 1650 mm, with gusseting device 1550 mm
    Maximum line speed 150 mt/min
    Centring device
    Tower not included

    Available December 2024

    Machines sold in the past:


    The line did not process pure HDPE in 5 layers; 1 to 2 layers are possible with LDPE. For the rest of the materials: LDPE, LLDPE, MLLDPE, regenerated. Capacity: 400 to 450 kgs of maximum output depending on the width and thickness. The machine can make shrink film. The height of the haul off is 16 -17 meters 5 extruders 4 x HXS 50-30D Screw diameter : 50mm Screw length: 30 L/D Heating zones: 5 1 x HXS 75-30D Screw diameter: 75mm Screw length: 30 L/D Heating zones: 5 Magnetic separator CONTROL OF THE INSTALLATION : Process control ExVis 4.0 One Touch Manually operated screen changer, batch operation BLOWER HEAD: FBF 16-40X, Coex 5 layers, Helical blowing head for 5-layer films, with ABCDE layer composition Die diameter: 200mm Die diameter range: 160-400mm Outside diameter: 660mm Temperature setting range: 5 EXTERNAL COOLING with height adjustment for cooling the bubble on the outside : Cooling ring type CR Fan designed as a radial fan Frequency converter for speed control Electrical height adjustment Die diameter range: up to 400mm Fan power: 18.5 Kw INTERNAL COOLING : AIC VX with BDC bubble adjustment BDC bubble adjustment unit with : 3 ultrasonic sensors to capture the diameter of the duct BDC software Parameter input and monitoring via touch screen of the ExVis process visualization system Cooling tower type IBC-VX Incoming air fan with noise damper Exhaust air fan Frequency inverter for each fan for speed control Power of the incoming/outgoing air fan: 11 Kw CALIBRATION BASKET : 8 arms with rollers on ball bearings 5 levels of rollers Electrical adjustment of diameter and height Supporting elements for fixing the ultrasonic sensors of the bubble adjustment Flat width min-max: 530mm-2360mm Height adjustment range up to 1500mm Additional basket 8 arms with rollers on ball bearings 2 roller levels Electric diameter adjustment Flat width min-max : 520mm-2385mm PROFILE MEASUREMENT PROFILE OPTIMIZATION : Number of adjustment zones: 60 HAUL OFF Reversible pulling system, rotating frame. Maximum flat width: 1600mm Max. pulling speed : 150 m/min Lateral folding unit, possible gusset 450mm Wooden rods in the flattening unit S-Wrap-1, second cylinder with S-wrap Temperature control unit 2 web guide BST Pretreatment Corona AFS REWINDER Film winder with two winding and pre-stretching stations, equipped with an electric motor driven roll pressing device. Contact, contact/central and air gap winding. Maximum speed: 150m/min Winding shaft diameter: 3" or 6". Max reel diameter: 1000mm Lateral cutting unit in the pre-drawing Longitudinal cutting unit in the pre-drawing unit 2 Longitudinal cutting units in the winder 3 additional rip knives 2 winding directions right and left 2 Soft-Nip rollers 2 winding shaft handling systems 2 laser positioning of the mandrels 4 steel 3" winding shafts 4 x 6" steel winding shafts REEL HANDLING There are arms that tilt to place the reel on the pallet. There is also an x-arm to position the bar that is waiting on the next reel. MATERIAL FEEDING (NOT INCLUDED) : The material feeding is done by robots tshritters, it is not part of the line, it is not for sale. The line can be fed by rods, tshritters or other robots. PLASTCONTROL DOSING UNIT Controlled by screw: A : 7 dosing units B : 5 dosing units C : 7 dosing units D : 5 dosing units E : 7 dosing units PROCESS AIR/WATER COOLING UNIT 1 heat exchanger 55 1 heat exchanger 75 ACCESSORIES : 14 deflection cylinders, flat width: 1600mm 1 edge suction at the pre-drawing Tower not included
    Thicknesses 8- 120 my Production 11 my, 1500 mm, 220 kg/h Fixed head with 225 mm die Dosing unit Doteco Grado 5 components+ master year 2021 Kundig thickness control Rotating haul-off with gussets 30+30 mm Ferrarini & Benelli corona treatment Maximum film width without gusseting device 1650 mm, with gusseting device 1550 mm Maximum line speed 150 mt/min Centring device Tower not included Available December 2024
    Alpine Coextruder HS 50/50/50 S Screw diameter : 50/50/50 mm Screw length : 25/25/25 L/D Motor rating : 44/44/44 kW Heating capacity : 9.8/9.8/9.8 kW Die diameter : 180 mm / Die Gap 2.5 mm Lay Flat width : 520-1000 mm IBC Calibrating basket: lay flat width : 380-1160mm Plast Control Gravimetric Dosing units : 2/3/3 Web guide system type EL Measuring device : Plast Control Corona Treatment : AFS 4000 W Oscillating take off unit : working width 1000mm ; take of speed 12-120m/min Winding diameter : 1000 - 1500mm Tower included
    3 Extruders Diameter 50/75/50 L/D 30/30/30 Coextrusion head Type TBF 16 - 32 K with IBC Die plate 250 mm Cooling ring HK 500  3 ultrasonic sensors for bubble diameter control 3 Gravimetric dosing units CONTREX Corona treatment CASON Rotating haul off GHIOLDI TR useful width 2200mm Automatic double windert GHIOLDI model BGH2 MIX, useful width 2200mm, year 2004 Chiller EUROCHILLER ABF 30
    General data and machine configuration • Machine direction Left to right (from operator side) • Machine speed 0 – 190 m/min • Process speed 4.3 – 190 m/min • Web width 1200 – 2000 mm in / 1000 – 1800 out • Web position in the machine Centre • Mechanical noise level, with all parts in operation. 90 dB (A) max. at 190 m/min Web handling • Web tension range film Minimum 20 N Maximum 200 N • Web tension variations film Montalvo ± 20 N • Max lateral movement of webs During constant speed ± 5 mm During speed variations ± 10 mm • Emergency stop Approx.2 sec • Quick stop (web-break) Approx.2 sec only when breaking into mono orienter • Quick stop Approx.5 sec • Risk of material break during quick stop • Normal ramp 0-5 m/min/s • No material break during normal stop • Threading speed 4.3 m/min • Web distance to floor > 300 mm Unwind system Unwind system is including the lift arms, the pressure cylinder and the dancer roller. Lift arms • Roll Diameter 1000 mm • Web Width 2000 mm • Roll Weight Max 1500 Kg • Brakes Lenze Servo Motor • Chucks Pneumatic Expansion • Mono-directional winding Pressure cylinder • Type EPDM 65 Shore A • Roll Diameter 140 mm • Roll Width 2200 mm Dancer roller • Roll Diameter 120 mm • Roll Width 2200 mm • Tension controlled by geared potentiometer from Siko 0-10 V and an pneumatic jack Orientation system The orientation system is stretching the film from 36 m to 15 m. It consists on 2 pairs of nip rolls and 16 heating / cooling cylinders. Nip roll 1 • Manufactured by Hosokawa Alpine • AC motor driven 11kW from Control Techniques • Nip roller Cover rubber Rubber length 2100 mm Diameter 300 mm • Chrome coated roller Cover chrome Rubber length 2100 mm Diameter 300 mm • Contact pressure made by pneumatic jacks MDO TECHNICAL SPECIFICATION Nip roll 2 • Manufactured by Hosokawa Alpine • AC motor driven 18.5kW from Control Techniques • Nip roller Cover rubber Rubber length 2100 mm Diameter 300 mm • Chrome coated roller Cover chrome Rubber length 2100 mm Diameter 300 mm • Contact pressure made by pneumatic jacks Heating / Cooling cylinders • Manufactured by STS Breitstreckwalzen GmbH • Idle roller • Roll Diameter 78 mm • Roll Width 2100 mm – 2340 mm total • Hard chrome coated Ra = 1.6 m, Thickness 20 – 30 m. • Up to 140°C • Special coating Manufactured by Inometa GmbH Type Protek 8608 Cover Anti stick polymer Rubber length 2100 mm Roughness 20 to 40 m Rz Thickness 100 to 150 m • Opening and closing made by pneumatic jacks • Rotary union manufactured by Filton • Designed for water Heating / Cooling units • Manufactured by GWK • 8 pieces • Heating power 9 kW and 18 kW MDO TECHNICAL SPECIFICATION • Direct cooling • Temperature scale min. 10 °C max. 140 °C for heating units at 9 kW 150 °C for heating units at 18 kW Heat transfer unit • Manufactured by SWEP • Plates heat transfer 30 kW Guiding rollers Mink cylinder • Manufactured by Mink • Type Brushed • Roll Diameter 105 mm • Roll Width 2200 mm X-crossed cylinder • Manufactured by Inometa • Type X-crossed • Roll Diameter 120 mm • Roll Width 2200 mm Aluminium cylinder • Type Aluminium • Roll Diameter 120 mm • Roll Width 2200 mm Rewnding System Winding system is including the lift arms, the pressure cylinder and the dancer roller. Lift arms • Manufactured by Maier • Roll Diameter 1000 mm • Web Width 2000 mm MDO • Roll Weight Max 1500 Kg • Chucks Pneumatic Expansion • Roll loading and unloading Fully Manual • Core unloading Fully Manual • Mono-directional winding Pressure cylinder • Type EPDM 65 Shore A • Roll Diameter 140 mm • Roll Width 2200 mm Dancer roller • Roll Diameter 120 mm • Roll Width 2200 mm • Tension controlled by geared potentiometer from Siko 0-10 V and and pneumatic jack

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