Machine Sold

Used Stretch film extrusion line: COLINES ALLrollEX 1500 of 2018


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Stretch film extrusion line - COLINES - ALLrollEX 1500

Data Sheet of Used COLINES ALLrollEX 1500

Ref.: 300047787

Brand: COLINES

Year: 2018


  • Layers no.: 5
  • Web Width: 1500 mm

Other Specifications:

5 layers stretch extrusion line with 4 extruders
IR heating system for the melt pipes

Diameter extruders
1x120 mm
1x 80 mm
2x 55 mm

Doteco Adroid Grado gravimetric system 2 components
Automatic thickness control system
High speed pack for achieving a max production speed of 1000 mt/min with a 12 my film at winder

Winder ALLSPEEDY IV. Winding formats
2'' and 3 ''
Manual, Automatic and jumbo/till 420mm

Chiller

Thickness range 6-40 my

Output max
12my 644 kg/h
17my 913 kg/h
23my 1000 kg/h

Machines sold in the past:


9-LAYER COEXTRUSION CAST-FILM ALLrollEX® 3000 mm LINE FOR THE PRODUCTION OF STRETCH-FILM, NET WIDTH 3000 mm IN HAND, MACHINE AND JUMBO REELS Type of structure in coextrusion: ABCEDECFG Reel width formats : 6 x 500 mm Thickness min.-max of film : 8µm ÷ 35µm Thickness tolerance (***): +/- 4% from 8µm to 20µm // +/- 3% from 21µm to 35µm GENERAL CHARACTERISTICS OF CORES Max. tolerance of the cores inner diameter : 0 / + 0.3 mm 2” cardboard cores resistance (hand reels) : N/100mm > 1300 3” cardboard cores resistance (machine reels) : N/100mm > 2400 3” cardboard cores resistance (jumbo reels) : N/100mm > 3200 Max moisture of cardboard cores (UNI 10328-4, 105°C oven) : 8% Diameter of finished reels with 2” air-shafts : 80÷150 mm Diameter of finished reels with 3” air-shafts : up to 420 mm Diameter of air shafts : 2” - 3” Diameter of cast roller : 1400 mm Diameter of cooling roller : 300 mm Max mechanical speed of the line : 800 m/min Capacity of extruder diam.120 mm with LLDPE : approx.700 Kg/h Capacity of each extruder diam.80 mm with LLDPE : approx.400 Kg/h Capacity of extruder diam. 65 mm with LLDPE : approx.200 Kg/h Total gross capacity : approx.2600 Kg/h Reel change cycle of the ALLSPEEDY® IV winders : down to 25 s 7 Gravimetric dosing systems with 4 components for extruders A-B-C-D-E-F-G 2 Single screw extruders PERFORM-EX® diam.120 mm L/D ratio 30 (C-E) with SIEMENS a.c. motors 1 Single screw extruder PERFORM-EX® diam. 80 mm L/D ratio 34 (D) with SIEMENS a.c. motor 4 Single screw extruders PERFORM-EX® diam.65 mm L/D ratio 34 (A-B-F-G) with SIEMENS a.c. motors 7 Pressure and temperature transducers 7 Screen-changers for extruders 1 Framework for supporting the extruders 7 Melt pipes for extruders 1 CLOEREN 9-layer fixed geometry feed-block and automatic flat die REFLEX™ type with ABCEDECFG structure 1 Dual chamber vacuum box 1 Electrostatic edge pinning device 1 Chill-roll unit with a roller diam. 1400 mm and a detachment cooled roller diam. 300 mm 2 Suction devices for trimmed edges BIGMOUTH®, complete with re-feeding system in the extruders diam. 120 mm (C-E) 1 Side-slip device 1 Intermediate haul-off unit 2 Automatic winders ALLSPEEDY® IV (5 patents) - 3-shaft turret winding units, 1500 mm each 1 Electric control system with teleservice and HMI (Human Machine Interface) 1 Accessories and electric, pneumatic, oil hydraulic connections 1 NDC- USA IR ray thickness gauge control system 3 Industrial supervision “fan less” PC’s 1 Palletizing unit for automatic and jumbo reels
4 Gravimetric dosing systems with no. 4 components for extruders A - B - C - D 1 Single screw extruder PERFORM-EX® 120/30 mm (C) with SIEMENS a.c. motor 1 Single screw extruder PERFORM-EX® 80/34 mm (B) with SIEMENS a.c. motor 2 Single screw extruders PERFORM-EX® 55/34 mm (A-D) with SIEMENS a.c. motors 4 Pressure and temperature transducers 4 Screen-changers for extruders 1 Framework for supporting the extruders 4 Melt pipes for extruders 1 CLOEREN/USA fixed geometry 5-layer feed-block and automatic flat die REFLEX™ type 1 Couple of fixed width internal deckles (100 mm per side) 1 Vacuum box 1 Electrostatic edge pinning device 1 Chill-roll unit with a roller diam.1400 mm 1 Recycling device for trimmed edges BIGMOUTH®, complete with re-feeding system in theextruder diam. 120 mm (C) 1 Side-slip device 1 Automatic winder ALLSPEEDY® IV (covered by 5 patents) - 3-shaft turret winding unit 1 Electric control system with teleservice and HMI (Human Machine Interface) 1 Accessories and electric, pneumatic, oil hydraulic interconnections 1 NDC-USA IR ray thickness gauge control system 1 Thermoregulation unit 2 Industrial supervision PCs 1 Palletizing unit for manual, automatic and jumbo reels 1 Pre-arrangement for future installation of edge folding device
Materials: LLDPE ,mLLDPE Output Capacity: 500 kg / hour Film Thickness (Min):11 to 25 mic Film Width (Max): 1500 mm Film Thickness (Max): 30 mic 3 Gravimetric dosing system batch with 2 components for extruders B-C-D. 1 Gravimetric dosing system batch with 3 components fer extruder A. 1 Supervision system for gravimetric dosing systems 1 Integrate feeding system for the gravimetric dosing systems Processing 1 Single screw extruder PERFORM-EX diam. 120 mm L'D ratio 30 (C) with infrared heating and ae motor. 1 Single screw extruder PERFORM-EX diam. 80 mm L/D ratio 30 (B) with infrared heating and ac. motor. 2 Single screw extruders PERFORM-EX diam. 55 mm 1/1 ratio 34 (A-D) with infrared heating and ac. motors. 4 Pressure and temperature transducers. 1 Lever screen-changer with pawl for extruders 120 mm. 2 Lever screen-changer for extruders diam, 55 mm 1 Lever screen-changer for extruder diam. 80 mm. 1 Framework for supporting the extruders. 4 Conveyor units for extruders complete with heaters. Forming 1 Fixed geometry feed-block 5 layers for A-B-C-B-D structure. 1 Flat extrusion die 2050 mm wide prearranged for the automatic adjustment. 1 Vacuum box complete with piping and fan. 1 Electrostatic edge pinning device. Cooling 1 Chill-roll unit with a cylinder diam. 1400 mm, complete with a.c. motor drives, rotating joints and rubber-coated cleaning cylinder. Winding 1 Side-slip device 1 Haul-off unit with automatic longitudinal trim cutting, band slitting and conveying group to separate the webs. 1 Automatic 3-shaft turret winder ALLSPEEDY8 III 3 expanding shafts, 3" to produce stretch film machine and jumbo reels. 3 expanding shafts 60 mm diameter. 3 expanding shafts, 2" to produce stretch film hand reels. 1 General electric control equipment in air-conditioned container. 1 Control system with Teleservice. 1 Centralized control desk of the line with supervisors and HMI (Human Machine Interface). Thickness control Suction device for trimmed edges BIGMOUTH", with milling and transport of the milled material, complete with re-feeding system placed in the extruder diam. 120 mm.
12 - 200 micron for CPP 10 - 50 micron for Stretch 10 - 150 micron for CPE Structure: ABC Single Screw Extruder Bimetallic barrel and Screw diam. 140mm – 1 nos. diam 80mm – 2 nos Doshing System - 1 component Gravimetric Vaccum Box - Available Max speed of the line: 450 meters / minute Max Gross throughput: 700 + 200 + 200 = 1100 kg / hour Max Approx Net throughput on 22 micron 2100mm – 850 kg / hour Maximum 850 kg / hour CPP Maximum 1000 kg / hour CPE Cloeren USA feedblock and flat extrusion die 2600mm Automatic adjustment by means of thermal blocks Fixed internal deckle systems 200mm per side Die splitting for easy cleaning Chill Roll Unit Diam 1000mm and 300mm Width 2700mm Automatic Hopper Feeders Bigger diameter Hydraulic Screen Changers for longer changeover time Cooling air blade Water Thermoregulation unit Oscillating Frame Anti-static bars Electronic Systems Equipment for thickness measuring with support structure Autodiagnosis unit Automatic chill roll speed regulation for thickness measurement Corona Treatment Unit Make Mero, 30 KW Water Cooled Also standby Enercon Treater 15 KW Automatic Turret Winder, JUMBOWIND Useful width 2100mm Maximum winding diameter (reel dia) 1000mm Pneumatic air shafts, additional expansion shaft Hydraulic trolley for air-shafts extraction Air shafts diameter: 6” 3" / 6" / 12" steel pipes also available Recycling unit for trimmed edges Intermediate and final trim unit to be refed into the main extruder General electric control equipment in air-conditioned container Centralized Control desk of the line Brands: Siemens, Mero, Electronic Systems, E+L, BD PLast, Norgren, Aertecnica Croci
3 Layer Coextrusion line for the production of hand and machine streetch Film MAIN TECHNICAL DATA: Raw material 100% LLDPE - Butene, Hexene, Octene, Metallocene MFI, in any case compatible with stretch film production Film useful width: 3 x 500 mm Thickness min-max of film: 8 micron to 35 micron Thickness tolerance: +/- 4% from 10 to 20 micron +/- 3% from 20 to 35 micron General characteristics of cores Max. tolerance of the cores inner diameter: 0 / + 0,3 mm 2" cardboard cores resistance: N/100 mm >1300 3" cardboard cores resistance: N/100 mm >2400 Max. moisture of cardboard cores 8% Diameter of finished rolls with 2" air-shafts: 80-150 mm Max. diameter of finished rolls with 3" air-shafts up to 260 mm Diameter of cast cylinder: 960 mm Max. mechanical seed of the line: 800 m/min Capacity of each extruder diam. 120 mm with LLDPE about 650 kg/h Capacity of each extruder diam. 55 mm with LLDPE about 140 kg/h Real change cycle of Winder down to min 15 sec Total gross capacity about 930 kg/h GENERAL EQUIPMENT LIST 3 Gravimetric dosing system of no.3 components for each extruder (A-B-C) Single screw extrduer diam. 120 mm L/D ratio 30 (B) with a.c. torque motor from Baumueller 2 Single screw extruders diam. 55 mm L/D ratio 34 (A-C) with a.c. torque motors from Baumueller 3 pressure and temperature transducers 3 screen changers for extruders from BD Plast Framework for supporting the extruders 3 conveyors for extruders 3-layer fixed geometry feed-block and automatic flat die from EDI Dual chamber vacuum box from AMWIL Electrostatic edge pinning device Chill-roll unit with a cylinder diam. 960 mm Suction device for trimmed edges BIGMOUTH, complete with re-feeding system in the extruder diam. 120 mm Side-slip device from E-L Haul-off unit with automatic longitudinal cutting of trimmed edges Automatic winder ALLSPEEDY II, 3-shaft (2" and 3") turret winding unit for the production of hand and machine reels Electric control system with teleservice and Human Machine Interface Accessories and electric, pneumatic, oil hydraulic connections Equipment for thickness measuring system Thermorefrigerating plant for water cooling included

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