Used STARLINGER starEX 1500ES of 2015 for sale

Machine can be picked up in March/April 2025 when new machine arrives. Every 4 years they change screw and barrel so have 3 pieces of each there Double-piston backflush filter Double degassing Filling station Cyclone .300 l Holding tank 1,000 l Pellet conveyor blower 1.5 kW

viscoSHEET PET extrusion Line ensures outstanding flexibility in production with lowest energy consumption. Up to 100% rPET, in-house waste, and virgin can be processed at guaranteed iV levels. Max output of extruder 2100-2200kg B and 350-400kg of Extruder A Material handling : 4x Big Bag unloading station Volume of hopper: approx. 1000 l The material is transported from the Big Bag unloading station via a vacuum feeding system to the crystallizer (CRY). Metal detection/separation Inlet diameter:76 mm (3 inch pipe) Material handling and transport to the deCON 75 iV+ (vac. feeding 18m) 2x Material handling and transport from Big Bag unloading station to viscoSHEET viscotec pre-treatment Crystallizer (cry 20) The viscotec crystallizer cry 20 performs a two-stage process on PET material. (1) Amorphous material is crystallized by passing the glass transition state and (2) the surface moisture (main moisture content) is removed. The material is pre-heated to the dedicated process temperature. Consisting of : Volume of crystallizer tank: 2000 l Installed power:125 kVA Heating power:90 kW Output:Approx. 1000 kg/h on PIR (post industrial regrind) Material handling and transport from CRY to viscoSHEET The material is transported via vacuum feeding system (viscoSHEET central vacuum station) to the gravimetric dosing system of the viscoSHEET line. Max. possible feeding distance 30 m (100 ft). Consisting of: Feeding accessories kit:1x conveying valve Assembling material for vac. Feeding: Rigid piping Ø 76 mm (Ø 3 inch) For material transportation (stainless steel pipe: 6x6 m (6x20 ft) + 12x90° elbow pipe) Decontamination dryer deCON 75 iV+: The established TRAY recycling solution. Decontamination dryer for production of dry, iV increased, food grade flakes from bottles and trays, or skeleton waste directly in front of production extruder. Max. output : 1600-1800kg/h (line efficiency 92.5%), 800-1000kg/h (line efficiency 92.5%) for iV increase of approx . 0,02 to 0,04 dl/g/h Max. output with flakes iV+ mode2 [kg/h]*  800-1000 Energy consumption [kWh/kg]* 0.10-0.15 Max. surface moisture of input material [%] 1 Output humidity [ppm] <50 Food grade according to EFSA, FDA Installed heating power:3 x 85 kW (preheaters) Installed power KAESER air blower:3 x 30 kW Material handling and transport from deCON to FG buffer and NFG bagging station Extrusion Part - dosing unit Suction and gravimetric dosing unit for extrusion part The raw material is transported to the gravimetric dosing unit above the extruder, where each component is individually weighed before being fed into the extruder intake zone. The material feeding is done with the central vacuum station incl. dust filter. With an additional device the color / liquid additive can be fed into the intake zone of the extruder by a gear pump. A mixing unit is mounted on the top of the unit to assure a homogeneous mixture of the colors. Included are a control unit, light signal, and software integration into the operator panel. Main-extruder dosing unit Number of main components:4 (100 l each) Number of additives:1 (10 l each) Liquid dosing unit 0.018 – 45 l/h; 0.19 kW, the output of the liquid dosing unit is synchronized to the extrusion output Edge trim recirculation: Incl. Main extruder (single screw 215) The Starlinger single screw extruder is a state-of-the-art technology which captivates by its robustness, the special screw design for rPET flake materials, and the flexibility to process different products for highest quality standards. Consisting of: Extruder screw:215 mm (8.5 inch) Extruder length:24 L/D Main drive power:400 kW AC Nordson- Screen changer K-SWE-250 4K RS Automatic back flush Eprotec- Melt pump Co-extruder (single screw 85) Extrusion die 2100 mm Manual adjustment Complete with co-extrusion connector; die insulation consists of a ceramic fiber and stainless steel cover, electrical equipment, and internal control thermocouples. Die lip heaters for PET film and PET multi layer structures, lip heaters installed on both sides of die lip area, including electrical equipment. Set fixed external deckles for the flat die 300 mm on each side. Equipped with gear racks for easy splitting of the die without dismounting. auto DIE According to the set point of the thickness control system, the automatic regulation sets up the thickness profile within the tolerance set point. The operator can change the thickness very easily on the control panel and the system is adjusting it automatically. Roll stack 2000 mm cooled width (total 2100 mm) – high capacity Roll diameter:500mm/700mm/500mm Rmax= 0,1-0,2 µm Roll steel quality:Tool steel, nitride hardened, chromium plated and glossy finish Drives:4 x 7,8 kW servo controlled Water pumps from cooling device:3 x 7,5 kW ,1 x 15 kW Additional chill roll C3 500mm Thickness measuring device 2000 mm Dual sensor: capacitive/eddy-current Max. possible sheet width: 2000mm Take-off unit 2000 mm Edge trim cutting unit 2000 mm Edge trim granulator Roller coating system 2000 mm 2nd Take-off unit 2000 mm multiWINDER two stations– semi-automatic incl. accumulator Technical data: Accumulator capacity:60m Accumulator guide rollers:Ø 160mm Number of webs:1 web per shaft Max. winding width station 1&2:2000 mm Max. winding width station 3&4:1200 mm Max. winding diameter:1500 mm Max. Roll weight station 1&2:3200 kg Max. Roll weight station 3&4:3000 kg Max. Line speed:60 m/min Thickness range:200-1650 µm* (*1500µm only with 6” winding shafts) Consisting of: 5 pcs. winding trolleys with 2 heavy duty rollers and 2 fixed feet 5 pcs. 6” pneumatic winding shafts Inline viscosimeter iVON For the inline iV measurement of the actual iV during the extrusion process with two melt pumps and a differential pressure measurement

The machine enables the processing of thermoplastic waste, especially film, fibres, foamed material as well as pre-ground hygroscopic material and flakes from washing lines. The final product is uniform, melt filtrated and dry pellets. Material to be processed : PE film flakes (washed post-consumer), MFI 0.5-3 g/10", clean (without PVC and paper, abrasive or metallic contamination), non or only partially printed, max 4% surface moisture. Material pre-portioned to adequate shape for feeding : pre-ground (30-50mm screen) Output : 130-200 kg/h *Conveyor Belt CB800 with metal detector Length : 4800mm Width : 800mm Feeding speed : 0.2m/s Power : 0.55 kW *Agglomerator AGG900 including temperature control, shock sensor and intake slider Drum diameter : 900mm Agglomerator power : 37 kW AC Agglomerator speed : 750 rpm *Dust & steam exhaust unit for agglomerator Power : 75 kW *Extruder EXB65 with vacuum unit VAC CC (closed water circuit), including melt pressure sensor, melt temperature sensor and air conditioning for electrical components & control panel. Extruder power : 45 kW AC Screw speed : 165 rpm (depending on material) Extruder extension by 16 L/D with 2 degassing openings, condensate-separating container and water ring vacuum pump. Extruder extension : 16 L/D (total length 40 L/D) Vacuum pump : 1.5 kW Vacuum : 33 mbar *Color touch panel *Speed controlled extruder drive with frequency converter. *Double piston filter DP140 with 2 screens for continuous operation. Screen area : 140 cm2 *Waterring pelletizing WRP120CC (Closed water circuit) Pelletizing head : Max capacity PE : 300 kg/h Max capacity PP : 250kg/h Heating capacity : 3 kW Number of knives : 2/3 Drive of knives : 0.75 kW Dewatering unit : Cooling medium : water Number of eccentric motors : 2 Nominal rating of the eccentric motors : 2x0.16 kW Drive of pump : 3 kW Drying Centrifuge : 2.2 kW Feeding capacity : 350 kg/h *Automatic change of pelletizing speed *Filling station 300L including piping Working hours : 12.000

Starlinger RECOSTAR 65 PET iV + Starlinger SSP Reactor 1800 Material it can process: PET flakes from bottles, preforms, sheets, strapping post-consumer after washing process. Regranulating after the Starlinger iV+ process is suitable for food contact applications such as bottle to bottle or bottle to sheet. Screw diameter: 65 mm Output: up to 200 kg/h, depending on material type and feed speed (at low viscosity it produces 200 kg/h). Material feeding system: -Pneumatic feeding system for pre-dryer. PET flakes are fed into the pre-drying unit at the top of the Extruder. The material is dried, heated and crystallized by applying hot air. Combination of Extruder with pre-dryer. After drying, the material is fed into the extruder by a speed-controlled metering screw. Material processing: Forced feeding by auger screw. Double degassing (vacuum) Pelletizing system: Spaghetti pelletizing, water cooling Filtering system: double piston filter changer, continuous (2 filters of 140 cm2 each). Additional equipment: -Operator interface terminal -Heat exchanger -Bath, L 6000 x W 600 mm -SSP (solid state polycondensation) reactor Storage silo incl. feeding system, 300L REACTOR : Output capacity PET : up to max 250 kg/h Preheater vessel - capacity : approx 70l Reactor vessel capacity : approx 1800l Cooling vessel capacity : approx 70L *Oil heating system : Installed heating capacity :30 kW Nominal rating of the pump : 5.5 kW Circulating oil : approx 140l Max circulation temperature : 250 · Stirrer drive : Nominal rating of the agitator : 0.37kW Stirrer speed : approx 9.4min-1 Gas scrubber-condenser : Cooling surface : 1m2 Space requirements of the SSP reactor with stairs : Length : 3560mm Width : 3800mm Height : 6200mm CRYSTALLIZER : Output capacity : up to max 700kg/h Crystallization funnel : 1000L *Air heater : Installed heating capacity : 45 kW Nominal rating of the blower : 12.5 kW Agitator drive : Nominal rating of the agitator : 1.5kW Agitator speed : 5.9min-1 Dust filter : 2 filter elements Space requirements of the crystallizer : Length : 2220mm Width : 1270mm Height : 4242mm The machine is very well maintained, it has many new engines and pumps from last year. It also comes with spare parts (About 15.000€ in spare parts) Air compressor & cooling equipment are not included

Working hours: 14.000 approx. Installed end of 2019 Output: 850 - 1050 kg/h The unique combination of the predrying unit/extruder enables the optimal preparation of the PET pre-ground material before it is fed directly into the extruder, which is using the generated heat. The final product is melt-filtrated, uniform and dry pellets, with flow characteristics like virgin resin. Solid State Polycondensation The continuous Solid State Polycondensation increases the viscosity of PET depending an the chosen residence time in the reactor. Furthermore, decontamination takes place (letter of non-objection of the FDA authority issued in June 2004 and October 2007) as well as reduction of acetaldehyde. End product is crystalline pellet with virgin resin characteristics. Material to be processed: PET bottle flakes, washed post-consumer waste, clean (without PVC and paper, abrasive or metallic contamination), dry (max. 1.0 % surface moisture). Material pre-ground. Recommendation for flake specification: -Surface moisture: max. 1.0 -PVC (flake, label) content: max. 50 ppm -Glue content: max. 4.000 ppm (flakes included) -Yellow flakes (UV-degraded, blocker, oil bottles): max. 4.000 ppm -PA content max. 50 ppm -pH value: neutral (pH+/- 0,5) -HDPE / PP content: max. 20 ppm -PET dust (particle size < lmm): max. 1 % -Metal content: max. 50 ppm -Wood, paper, cellulose: max. 20 ppm -Silicone, rubber content: max. 20 ppm -Other contamination: max. 10 ppm -Flake size: 4 - 14 mm -Bulk density min. 290 g/I PART 1 recoSTAR PET 125 HC IV+ FEEDING SCREW FOR HOT AIR DRYER HAD1500 INCL. METAL SEPARATION Metal detector for all metallic materials (such as Fe, Ni, Co, stainless steel, Cu, Al, CuZn, Pb). Detecting:Fe ball D 1.5 mm HOT AIR DRYER HAD1500 This unit is recommend for higher moisture levels of the input material and/or for increased drying time and improved final material quality. / In the hot air dryer hot air heats up the material. This process dries the material and serves for optimum preparation of the material prior to extrusion. Vessel diameter:1000 mm Vessel volume:1500 L Heating capacity:34/45 kW Agitator speed:—6 rpm EXHAUST AIR FILTRATION FOR HAD 1500 Continuous air filtration via cyclone including a dust collecting box which collects the separated dust. Manual emptying can be done without interruption of production. FEEDING SCREW FOR PREDRYING UNIT PDU3700 ' . The PET flakes are fed directly into the predrying unit by a feeding screw PREDRYING UNIT PDU3700 FROM PIOVAN WITH DRIED AIR INCL. AIR FILTRATION AND CONDENSATE SEPARATOR SURCHARGE FOR GAS HEATING FOR PREDRYING UNIT PDU3700 EXTRUDER EXP125 HC WITH HIGH VACUUM UNIT H-VAC Including melt pressure sensor, melt temperature sensor, and control air conditioning for electronical components and control panel. The extruder barrel is of a bimetallic design. The screw is nitride-hardened and armor-plated. The extruder screw plasticizes and homogenizes the material. The extruder screw is driven by V-belts and optionally speed-controlled. The extruder is equipped with a melt pressure display. The material is fed into the extruder by a speed-controlled dosing screw. Extruder screw:125 mm Extruder L/D:24 Extruder power:160 kW AC Screw speed:105 rpm (depending an material) Melt pressure display & alarrn.Yes Melt temperature display:Yes UNDER WATER PELLETIZING UWP7OCC WITH INLINE CRYSTALLISATION (CLOSED WATER CIRCUIT) FILLING STATION 1000 L AFTER EXP INCL. DIVERTER VALVE AND PIPING (PELLET TEMP.CM UP TO 150°C) 0 Storage silo volume: 1000 L PART 2: viscoSTAR 120 (FoR 1050 KG/H— APPROX. 9.3 H RESIDENCE TIME) FEEDING SCREW (FROM UWP TO CRY1000) The feeding screw serves for pellet transport between the UWP and the crystallizing unit. Execution in stainless steel and heat insulation proves a heat saving pellet transport. CRYSTALLIZER CRY1000 INCL. AIR FILTRATION Crystallization of the pellets by using the residual heat from the melt, including heating, optimized in energy consumption. FEEDING PARTS FOR SSP Incl. Outlet valve for CRY/PCU, suction box and lances. viscoSTAR 120 BASE UNIT INCL. PREHEATING, COOLING UNIT, ETC. The preheated, predryed pellets are transported via a vacuum transportation system to the preheater at the top of the reactor. The pellets get heated in the reactor preheater to reaction temperature, then set under vacuum and Ioaded to the reactor vessel. Inside the electrical heated reactor vessel the reaction takes place and the iV of the pellets is increased according to the adjusted time in the reactor. After the adjusted reaction time the batch is taken out of the reactor with a special designed outlet device to prevent mixing of pellets and vacuum. In the cooling chamber the pellets are cooled down to a temperature which is lower than reaction temperature before being discharged to the piping system for transport to an intermediate storage silo. Volume preheater:approx. 250 L Preheating capacity:max. 600 kg/h Number of preheaters:2 Compressor:2 x 30 kW Air heater:2 x 75 kW Volume SSP reactor:12000 L Heating capacity reactor:12 x 6 kW Vacuum pump:3 x 7.5 kW ENLARGED MAINTENANCE PLATFORM FOR VISCOSTAR Stairs with railings replace the standard ladders which enables easier and comfortable access for maintenance. 3 X WATER HEAT EXCHANGER FOR viscoSTAR 120 (REQUIRED FOR AMBIENT TEMPERATURE >35°C) HIGH TEMPERATURE FEEDING SYSTEM INCL. FILLING STATION 1000 L FOR SSP FINAL MATERIAL Storage silo and pipe in a soundproof design. Frame provided with big bag holding facility. Storage silo volume:1000 L ENERGY RECOVERY KIT ERK1200 The system consists of a pellet-air heat exchange system which enables the reuse of the residual heat of pellets after an inline-crystallisation or after the SSP¬process. All components which are in contact with the food grade pellets are made of stainless steel or alloy. PELLET WATER COOLER PWC1200 (PELLET TEMP. <70°C) In case lower pellet temperature is required this unit is recommended. Water runs through coolings spirals that chill the surrounding pellets. HIGH TEMPERATURE FEEDING SYSTEM (viscoSTAR120 -> FILLINGSTATION 1000L AFTER EXTRUDER) Includes Chiller