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Used Twin-screw extruder for PE/PP compounds: LEISTRITZ ZSE40HP/X-800 of 2002


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Twin-screw extruder for PE/PP compounds - LEISTRITZ - ZSE40HP/X-800

Data Sheet of Used LEISTRITZ ZSE40HP/X-800

Ref.: 300048884

Brand: LEISTRITZ

Year: 2002


  • Screw Diameter: 40 mm
  • Screw L/D Ratio: 36
  • Screw Configuration: Parallel
  • Type Of Rotation: Co-rotating
  • Segmented Screw: Yes
  • Screw Speed: 800 rpm
  • Heating Zones (Total): 10
  • Cooling Zones (Barrel): 8
  • Heating Power (Extruder): 23 kW

Other Specifications:


Incl:
- Volumetric dosing from Brabender (FW40/3 Plus - 50)
- a water bath.
- Replacement gearbox

Process length: 36L/D (9 drums)
Motor: 80 kW
Gearbox: 800 rpm
Previous application: Production of colour masterbatch

-Centre distance between the screws: 33.5 mm
-Screw diameter: 39.7 mm
-Kneading disc and block diameter: 39.5 mm
-Screw material: 1.2379
-Cylinder diameter: 40 H8
-Cylinder material: 1.8550 nitrided (nitrided layer 0.5-0.6 mm)
-Screw length: 36D
-Screw torque: 2 × 395 Nm
-Drive type: DC compound motor
-Drive power: 70 kW
-Max. Motor speed: 1984 rpm
-Gear ratio: i = 2.48
-Max. Screw speed: 800 rpm
Power transmission: Safety clutch (cut-off torque 405 Nm)
-Heating output: 22.65 kW
-Type of cooling: ZIK (cylinder intensive cooling)

Machines sold in the past:


Twin Screw Extruder LEISTRITZ ZSE60MX-52D (a pelletizing system is not included in the offer) Application:Compounds, highfilled compounds up to 80%, HFFR cable compounds, white MB, additive compounds, rubber applications Output:approx. 300 -900 kg/h depending on formulation and the used raw material as well as the requested quality Feeding and conveying: Brabender, 5 pcs+ Penta conveyingsystemfor5 feeders Process layout: EG –B1 –0 –S –0 –1 –S –B1 –1 –0 –0 –1 -0 Barrels and screw design: VSA402 (X260) Motor: rated power 370 kW Gear box: range of screw speed 30-1200 rpm Electric supply: 3 x 400 V-10%/+6%; 50 Hz ± 2% The line consists of: Position 1. Leistritz Extruder ZSE60MX-52D - Additional screw set for HFFR applications in VSA402 (high wear-resistant design) - Heating/Cooling System for ZSE 60, BR50 - Waterring Vacuum Pump Type LEM 91 - 2 x Side feeders LSB 60 XX movables, - Wear resistant design for side feeders - Melt Pressure Sensor System, - Melt Temperature Sensor - Documentation in english - 30 m Cable between extruder and control cabinet - Control panelon the extruder frame Sin output left - Schlick nozzle for white oel - 24L/D in X260 sets crew elements for stock - Control system S7 PC447E 19 Standart Position 2. Collecting Silo for finished product Position 3. Gravimetric feeder system, consisting of: 1 pc. Brabender FW80 Material: Pellets, polymer Bulk density: 0,5 kg/dm³ Throughput: 80 – 400kg/h flowing conditions free flowing 1 pc. Brabender DSR28 Material: Powder, additives Bulk density: 0,5 kg/dm³ Throughput: 1,0 – 30 kg/h flowing conditions bridging 1 pc. Brabender DDSR60 Material: Powder, fillers Bulk density: 0,7 kg/dm³ Throughput: 40 – 1000 kg/h flowing conditions bridging 1 pc. Brabender DDSR40B (side feeder 1) Material: Powder, fillers Bulk density: 0,7 kg/dm³ Throughput: 32 – 320 kg/h flowing conditions bridging 1 pc. Brabender DDSR40B (side feeder 1) Material: Powder, fillers Bulk density: 0,7 kg/dm³ Throughput: 30 – 240 kg/h flowing conditions bridging 1 pc. operating device for gravimetric system 1 pc. Integration of Operating device in central control system - Platforms 1 pc. Platform for uptacking of feeders 1 pc. Maintance platform for conveying system - cpl. Penta Conveying system for raw materials (Description can be provided) - cpl. Finished material conveying system (Description can be provided) - Chiller, ARA-T 2524, 59,0 kW Cooling power
Different plastic applications based on LLDPE / LDPE / HDPE / PP / PPR / PS / ABS / PET + Fiber compounds and food applications Materials: PP, PE, PA6, ABS and other MB, compounds Output:approx.20-25 kg/h depending on formulation and the used raw material as well as the requested quality Process layout: EG – 0 – 1* – 0 – S(incl. B)* – 1 – 1 – 0 – 1 (Vaccum) – 0 Motor: DC screen changer: NO Heating power barrels: 9,1 kW, 230 V Power feed: 3 AC 400/230V, 50Hz, N, PE, 25 kW Screw torque: 2 x 100 Nm Barrels material: 1.8550 nitrated (0,5-0,6 mm) Screw elements, segmented: 1.2379 Motor rpm: 2690 Screw rpm: 500 Max. Melt temperature: 350°C Max. Melt pressure: 300 bar Cooling water consumption: 30 l/h CE Certified Machine manuals available
Leistritz 4/140 - Double piston screen changer for continuous operation Year: 2003 Refurbished: 2020 Capacity: 800-1000 kg/h 4 screens - two each piston. Diameter each screen - 140mm (In process are always two, total 280mm) Hydraulic-aggregate 1,5 kW Heater 16 kW
TECHNOPOLYMERS REINFORCED WITH GLASS FIBRE OR MINERAL FILLERS - ADDITIVES FOR PET - RECYCLED PET * Technological equipment laboratory division - Complete Leistritz laboratory extrusion line, replica of the industrial version, twin-screw corotating 27 mm, 44/48 l/d, with K-Tron 4-component gravimetric dosing system and side feeder for fibre/mineral fillers, Plastic Sistems dehumidifier, dual cutting system: GALA Maps 5 for all polymers including low melt, spaghetti cut for materials including filled materials - SSP RC350 laboratory drying/polymerisation system - Sandretto press with moulds - Perkin Elmer DSC complete with dedicated PC and scale - HDT Vicat Ceast - DGTS Testing Pendulum - Test press - Viscometer for polymers in acid solution - Melt index Dynisco - Laboratory oven for drying/various tests - Laboratory scales - Various equipment - Dedicated equipment walls - New Air fume extraction system ** Technological equipment production division - Dryer for Moretto granule, 500 kg/h, with loading system from octabins and big bags - Dryer for flake with humidity control unit without crystallisation Plastic Sistems up to 400 kg/h, with pneumatic bag emptying system for low-slide slabs, specific pneumatic transport for light slabs -Complete extrusion line Leistritz twin-screw corotating 44/48 l/d 75mm, up to 500 kg/h, with gravimetric dosing system for up to 10 components, 4 K-Tron feeders and side feeder for fibre/mineral fillers, 6 Gminor gravimetric feeders and horizontal mixer, double cutting system: GALA PODV-5 20 for all polymers - also low melt, spaghetti cut for all materials - also filled - Transport systems for high temperatures and abrasive materials, double Buhler fluidised bed crystallisation, ambient air cooler, fully integrated by Plastic Systems - No. 3 Storage silos with conveyor - N. 2 Bagging/weighing machines for octabins and/or big bags with automatic scales - Paglierani bagging machine - New Air fume extraction systems INCLUDES: Dismantling and loading (valued in 60.000 EUR)
- new 2021 Siemens S7 control system with LCD display - 2 cylinders and 2 screws (one set is completely new and a set of installed cylinder with screw, wear approximately 0.15 mm on a diameter of 50 mm) - both cylinders with degassing + charge cooling - Electric motor 37kW - perfect condition (0-300 rpm) - Reducer and electrics in good condition - gearbox in perfect condition - Leistritz documentation in German (incl. changes of Siemens control system) - Extruder and electrical cabinets are painted with polyurethane paint. - It is possible to electrically connect the extruder to show the extruder to the customer - previously used for the production of color masterbatches - suitable for processing: PP, PE, ABS and other typical polymers - there is no vacuum degassing system included - updated documentation of the machine with schemas after installation of the new control system

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