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Used Recycling plant PP/PE-waste: EREMA Intarema 1007 TVE of 2019


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Recycling plant PP/PE-waste - EREMA - Intarema 1007 TVE

Data Sheet of Used EREMA Intarema 1007 TVE

Ref.: 300049792

Brand: EREMA

Year: 2019


  • Output Capacity: 350 kg/h
  • Last Material Recycled: PE Post commercial PE
  • Suitable Material Form: Film

Other Specifications:

Complete PE recycling line for sale from 2019 with 75 working hours, consisting of 1 Weima Shredder, Sorema Washing Line and Erema Regranulator:

Detail description:

1-Weima Single-Shaft-Shredder WLK 1000
Flat F-Rotor
Two rows of knives
Welded knife holders with screwed knives and exterior bolt heads
Octagonal reversible cutting knives 40 x 40 mm
Reversible counter knives
Super-Cut (adjustable counter knife) for maximum reduction of cutting gap
Offset rotor bearings (low-maintenance/closed)
Fast Hydraulic for pusher forward and pusher backward and anti shock valve
Hydrodynamic centrifugal clutch for smooth start up SpaceCut/Pipespacer - hopper for controlled material feed Movable screen basket (electro-hydraulically)
Screen 40 mm

2- SOREMA Post commercial PE recycling line 300-350 kg/h output

Material to be processed:
A) Preshredded Film size 20+30 mm.* *with max. 5% size 40 mm.
Thickness: 70+100 mµ
Max. content of stretch film: 10+15% maximum
Shape of the material:The material will be shredded by upstream equipments.
Contamination: Max. 5+7%

Water Consumption of 2-5 litres per KG of PE (depending on contamination and water treatment system)
Average energy consumption :0,4 /0,7 kW/kg material ( ref. for film) Energy consumption is approx. 60% of installed power

Equipment List washing section:
Washing reactor STR 10/12
lnstalled power: 5,5 kW
Separation tank VSP 1903
lnstalled power: 0,75 kW
Circular vibrating screen VB 1200
lnstalled power: 1,1 kW
Water recycling tank VRC
lnstalled power: 5,5 kW
Washing centrifuge WCE 1000 W
lnstalled power: 22 kW
Screw conveyor SCW 150
lnstalled power: 1,1 kW
Crocodile Filter Press

Thermal Drying section:
Heating battery DRY 120
lnstalled power: 120 kW
Blower VT 602
lnstalied power: 18,5 kW

3-Erema Intarema 1007 TVE PLUS 2019 (2024)

Processed material
Polymer: LLDPE, LDPE
Throughput: 260 - 300 kg/h
Material: Blown film; Origin of material: Industrial waste (recycler); Shape of material: Washed flakes
Polymer: PP
Material: Blown film; Origin of material: Industrial waste (recycler); Shape of material: Washed flakes
Throughput: 300 - 350 kg/h

These parts of line were ordered in 2019 and installed in 2022

1 belt conveyor
1 double layer all metal detector
INTAREMA® process combination l_1007_TVEplus
main drives:
Preconditioning unit motor: 75 kW
Extruder Motor: 90 kW frequency controlled
Hot die face pelletiser
Hot die face cutter with direct drive technology
input slider - manual setting
EREMA backflush filter SW_4_104_RTF

These next units were ordered in 2024
Powered exhaust system
Moisture and dust reduction system
Pellet dewatering screen
Water pump station
Pellet transport system
Pellet transportation for up to 5 m length
1 bag fill unit
Discharge kit for cyclone

Machines sold in the past:


Screw and barrel regularly measured and exchanged. Important spare parts were exchanged recently (barrel, screw, cutter-compactor bearing, etc.). LDPE/LLDPE 700 - 850 kg/h HDPE 650 - 750 kg/h PP, BOPPP 500 - 600 kg/h Belt Conveyor FB 7000/1100 Processing unit 1512 TVE Plus Laser filter LF 2/354– prod. year 2018 – bought from UMAC (EREMA Group) completely refurbished in 2020. (adapter, electric cabinet, sealing elements), Production hours: 1.200h Pelletizer HG 244D Dewatering screen GS 2010/350 Pellet Dryer: GZ 350/700 Blower IFG 20(TRL 20) Big Bag Station ZS 1200 Reason of sale – will be replaced by a bigger one. Pick up End February 2025
Origin of material : Industrial waste Shape of material : Washed flakes, Shredded Double degassing Two screws: dedicated for PP; dedicated for LDPE (unused) Belt conveyor FB_7000_1100_SH Incl. dust- and sound insulation tunnel Double layer all metal detector MT2_1100_DTR130H40 Dosing unit for powder Dosing unit for pellets INTAREMA® process combination including shock sensor, preconditioning unit energy management, melt pressure indicator, melt temperature indicator and air/water heat exchanger for control cabinet; Liquid cooled bimetal extruder-cylinder Main drives: Preconditioning unit motor: 110 kW Extruder Motor: 132 kW frequency controlled Regrind Pro 90-100: is an upgrade for the INTAREMA® recycling system designed especially for the processing of regrind Process utility supervision PUS for the monitoring and checking of cooling water, compressed air and gear oils EREMA air flush technology Powered exhaust system Extruder vacuum pump EREMA Laser filter LF_2_354 screen diameter: 350 mm number of screens: 2 total filter area: 1,342 cm2 cleaned by 6 scrapers Cleaning oven for Laser filter: Tabo FEVD, year 2020 Set die face pelletising system Hot die face pelletiser Pellet dewatering screen Water pump station Pellet drying centrifuge Pellet transport system Bag fill unit QualityOn:MVR- Continuous online measuring of melt volume-flow rate (MVR) in real time directly at the machine. Included: Chiller Aquatech CA 2442 HT; year 2021: cooling capacity 301 kW Working hours Erema:1100 Working hours Chiller: 5200
Full recycling line for LDPE : Feed belt with over head metal detector Size reduction granulator Palbase, model XRT 45-100 SV ; year 2020 Storage silo that also feeds line at a controlled speed Pallbase model SAF 10M3 ; year 2021 Wash plant Brand CADEL DEINKING model CD 500 A ; year 2020 First de-inking reactor 55kw mechanical drying centrifuge Pallbase ; year 2020 Second de-inking reactor 55 kw mechanical drying centrifuge Pallbase, model CH100.150, year 2020 First rinsing reactor Second rinsing reactor 90kw mechanical drying centrifuge Pallbase, model CH100.150, year 2020 RUNI model 3K 370, year 2022( screw compactor with decompaction attachment) Erema 1309 TVE plus fitted with laser filter, 5000 working hours : degassing after laser filter, before screen changer Die face, Delco hydraulic mesh screen changer filter Metal detector : Erema fitted Output capacity : 600kg/h Heating zones (extruder) : 8 zones Cooling zones (barrel) : 8 zones EREMA 1309 TVE plus can be sold separately.
Erema with fully automatic backflush filtration with hot die face pelletising system Polymer: PP Throughput 150 - 200 kg Processed material Material: BOPP; Origin of material: Prod. waste offline (producer); Shape of material: Pieces, Regrind Use of melt / granules: Bioriented film offline Detailed output for BOPP-Homopolymer is as follows: 150 - 175 kg/h for film pieces 175 - 200 kg/h for film fluff (to be processed eventually at a later stage) 1 Belt Conveyor FB_5000_600_SH For feeding loose scrap material. 1 Double Layer All Metal Detector MT2_600_DTR80H40l Detection alarm:Visual + acoustic Plus belt stop in case of detection 1 INTAREMA Process Combination Patented large EREMA cutter/compactor ensures optimum material preparation for the extruder. Cutter/compactor: Ø 750mm, stainless steel Extruder screw: Ø 63mm single screw 3S-technology Main drives: Cutter Compactor motor: 30 kW Extruder motor: 30 kW frequency controlled Automatic Input Slider INS_AUTOM_00_63 The automatically controlled input slider on the EREMA cutter/ compactor ensures: EREMA Backflush Filter Hydraulically operated, incl. backflush counting device Number of filter screens: 4 Screen diameter: 82 mm Active screen surface: 211 cm² Die Face Pelletising System Pellet Dewatering Screen Water Pump Station Pellet Drying Centrifuge Pellet Transport System Bag Fill Unit PZK_1STOP_BAG Touch control panel
Line composed of : -1 conveyor with metal detector -1 compactor-grinder -1 extruder diameter 70mm -1 degassing pump with 2 orifices -1 automatic double piston screen changer -1 cutting and drying unit -1 turbine for pellet transport Conveyor belt FB 5000/600 Inner width of the belt: 550mm Clearance height of metal detector: 370mm Height of side walls: 200mm Useful transport length: 4900mm Max. load due to transported material: 200kg Drive power: 0.25 kW Belt speed: 5.5m/min Weight without metal detector : about 400 kg Weight with metal detector : about 625 Kg Combination RM 70TVE & SW 4/104RTF Grinder/compactor control: 30 kW Extruder control: 45 kW Screw diameter: 70mm Cooling fan - Grinder/Compactor: 0.245 kW Coolant pump: 1.7 kW Vacuum pump: 1.5 kW Heating power - cylinder zone 1: 4.5 kW Heating power - cylinder zone 2: 4.9 kW Heat output - cylinder zone 3: 0.48 kW Heat output - cylinder zone 4: 4.2 kW Heating capacity - cylinder zone 5: 4.9 kW Heating power - connection area 6: 1.7 kW Weight: about 5670 Kg Screen changer SW 4/104RTF Screen diameter: 104mm Maximum thickness of a screen pack: 4mm Number of screen packs: 4 Total screening surface: 340 cm2 Piston diameter: 125mm Piston rod diameter: 45mm Diameter of pneumatic cylinder: 118mm Backwash stroke: 48mm Total stroke: 237mm Heating capacity - screen changer area 1: 4.31 kW Heating capacity - screen changer area 2: 4.31 kW Heating capacity - screen changer area 3: 3.2 kW Max. operating temperature: 300 -C Max. permissible hot spinning pressure: 400 bar Hydraulic system HS 32 D351-3-4 Pump flow rate: 5.5 l/min Operating pressure: 200 bar Tank volume: 30 l Pump power: 2.2 kW Weight: approx. 54 kg Pelletizing device - hot cutting HG 120 Number of pelleting blades: 2 Speed of the knife head: 700-5000 rpm Knife head - drive power: 1.5 kW Heating power - pelleting zone 1: 2 kW Max. operating temperature: 300 -C Max. permissible hot extrusion pressure: 400 bar Weight : 90 Kg Pellet dewatering sieve GS 1500 Oscillating sieve dimensions : 1400x300mm Max capacity : 300 kg/h Separation of large grains : < 20mm Volume of the tank : 220 l Drive power of water pump : 1.5 kW Drive power of the shaker motors : 2x0.12 kW Weight: about 300 Kg Heat exchanger : Number of cooling tubes: 4 Total surface of cooling tubes: 2540 m2 Water volume of the cooling tubes: 11.2 l Permissible operating pressure: 2 bar Max. permissible pressure tolerance: +- 1.5 bar Centrifugal dryer for granulates GZ 350 Spinning basket dimensions: diameter 350x300mm Cross section of pellet outlet: diameter 90mm Cross section - waste water and/or wet air: diameter 100mm Drive power: 2.2 kW Weight: about 200 Kg Blower with IFG 10 injector Max. air flow : 1850 m3/h Drive power : 0.75 kW Weight : about 20 Kg Big bag holder not included. Reel feeder included The control panel was completely rebuilt in 2021, it is a touch screen. It allows to work with waste of blown extrusion films in polyethylene LD, MD, HD, EVA The average capacity is 160 kg/h. LLD/EVA : 180-200 kg/h We have all the technical file with the electrical diagrams. We have the extractor to dismantle the screw and several spare parts. We have also built a platform with a ladder to access the upper part of the grinder. The screw was changed in March 2022. The barrel has never been changed. Machine available at the end of February 2025

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