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Used Single screw repelletizing line: NGR S:GRAN 105-100 VV HD of 2019


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Single screw repelletizing line - NGR - S:GRAN 105-100 VV HD

Data Sheet of Used NGR S:GRAN 105-100 VV HD

Ref.: 300049893

Brand: NGR

Year: 2019


  • Screw Diameter: 105 mm
  • Output Capacity: 500 kg/h
  • Screw L/D Ratio: 21
  • Heating Power (Extruder): 21 kW
  • Heater Type: Metal
  • · SCREEN CHANGER: 2

Other Specifications:

Material & Output:
- LDPE: 400-500 kg/h
- HDPE: 410-510 kg/h
- LLDPE: 400-500 kg/h

Screen diameter: 148,3 mm

Consist of:
- Conveyor belt include metal detector (CB07-09)
- Roll feeder capacity 750 kg/h (RF600-DD)
- 2 dosing units capacity 5-65 kg/h (B_SONDER)
- Shredder-feeder-extruder combination S:GRAN 105-100 (S-CFE700-105)
- Modular venting system (S-V105)
- Modular venting system 2 (S-VV105)
- Closed watercircuit for both modular venting systems (S-VV-WT)
- Screen changer (SC160)
- Pelletizing unit inc. downstream equipment (HD500)
- Automatic adjustment of speed of pelletizing unit (S-ASC)
- Cyclone combination for pellets (CYC1500)

Machines sold in the past:


Conveyor belt with metal detector Reel feeder Cutter feeder extruder combination S:Gran 125 Modular venting system Closed water circuit on vacuum system Back-flushing screen changer -Screen size in operation: 2 x 245 cm² -Screen diameter: 176,3 mm -Number of screens: 2 -Heating capacity: 19,2 kW -Hydraulic drive: 5,5 kW Double degassing Pelletizing unit incl. downstream equipment Automatic speed control on pelletizing drive Vibrating screen Cyclone Silo Combination for pellets The most important parts of the machine have been replaced with genuine NGR parts, such as screw (28,587.15€), degassing (16,634€), vibrating screen (12,634€), HMI, extruder box and crusher box. Also refurbishment of the crusher has been done. A second conveyor belt for better feeding of the line is also included For all the above, there are the invoices available if required. All these works started from 2020 until today had a cost of 170,000€
Machine is stored since 2021 since bought bigger machine but can connect and show machine running when serious interest. Operating hours 22,150 hours Tested on 3 and 4 March 2016 at NGR. The output of the system depends on the material properties such as moisture, surface printing, bulk density, MFI, contamination and degree of filtration. Material:LLD/MD-PE,Films - 15-50ì (main quantity 22.5ì) - edge strips, rolls, loose films,140-160 kg/h Origin:post industrial Moisture:<1% EPS compacted, mm size approx. 250 x 100 x 100,130-150 kg/h Origin:post industrial Moisture:<1% Machine description: CB05-06 Conveyor with Metal Detector 4700x500mm RF200-DD Roll feeder with 2 feed rollers For continuous material. With variable speed and pressure settings for the press roller. *A structure for unrolling large rolls can be purchased if needed, this can be placed directly in front of the infeed DDU-100 Combined powder/granulate dosing station. Combined dosing device for powder and granular additives mounted on the cutter's discharge pipe. Consisting of: Volumetric single-component dosing station for powdered additives Stuffing system with 2 connections KU-4000 Air separator for edge trim feeding Air volume: max. 3000 m³/h CAM-F Webcam feeding hopper L-CFE200-065 Single-shaft shredder - extruder combination Shredding shaft coolable (water cooling) Technical data: Hopper volume: 0.5 m³ Width of the knife shaft: 515 mm Hydraulics: 3 kW Heating output: 12 kW Shredder/cutter motor 22 kW Extruder motor 43 kW S-V065 Modular degassing unit with Vacuum pump VP045 Technical data: Power: 2.2 kW Vacuum capacity: 22 m³/h Vacuum pressure: 33 mbar MSC120 Manual screen changer Technical data: Screen diameter: 120 mm HD150 Water ring granulation The water ring hot-cut pelletizing system, including water treatment equipment and centrifuge, is manufactured from stainless steel. S-ASC Automatic control of the granulation speed VSC-200 Variable speed for centrifuge granulation DPPE200 Additional perforated plate for PS material, 338,7 x 190,5 mm CS800 Cyclone silo combination Technical data: Volume of the silo approx.: 800L Conveyor fan with injector: 1.5 kW
The total running hours is around 2000hrs. Only used for Trials Line consisting of: CB06-08 Conveyor belt incl. metal detector Length of belt: 6000 mm Width of belt: 800 mm RF600-DD Roll feeder for a maximum intake capacity of 750 kg/h Max. feeding width: 600 mm S-DUP100 Dosing unit for additives CAM-F Webcam feeding hopper To display the shredder room on the HM S-CFE300-085 Shredder-feeder-extruder combination S:GRAN 085-70 Cooled shredder shaft Extruder drive unit 90 kW S-V085 Modular venting unit Screw diameter: 85 mm Screw length: 16 L/D Heating capacity: 18,5 kW HV1000 Heavy duty vacuum system with Root compressor Addition to the modular venting system; to the standard vacuum pump a root- compressor is connected to achieve higher vacuum ie for PET materials. Inclusive closed water circuit for vacuum pump. Technical Data: Root compressor 4 kW Vacuum pump: 5,5 kW Vacuum-pressure < 1 mbar ( theoretical ) BSC125 Back-flushing screen changer Technical Data: Screen size in operation: 2 x 122 cm² [2 x 18,9 inches²] Screen diameter: 125 mm [4,92 inches] Screens: 2 Heating capacity: 12 kW Hydraulic drive: 3 kW HD300 Pelletizing unit incl. downstream equipment CS800 Cyclone Silo Combination for pellets Volume of the silo approx.: 800 l
Recycling machine for PET (non food grade) and PE Material Output: PET / PE printed films (12pm PET + 30pm PE) Origin:post industrial , Moisture:dry (<1%), Contamination: clean, Surface treatment: PET Thermoforming flakes, washed post-consumer material with max. 5% residual : 450 -500 kg/h moisture content : Moisture:< 5 %, Origin: post consumer, Contamination: clean, Surface treatment: none PET : regrind PET film trims as well as sometimes loose trims, post-industrial origin Origin:post industrial, Moisture:dry (<50ppm), Contamination: clean, Surface treatment:none Machine consisting of : CB06-08 Conveyor belt incl. metal detector -Length of belt: 6000 mm [236 inches] -Width of belt: 800 mm [31,5 inches] A-DUG50 1 component dosing unit for additives (eg masterbatch in form of granules) DUG-SU Suction conveying system C-CE Cutter-compactor-extruder combination C-110 Cutter-compactor C-110 (E085) Cutter drum diameter: 1100 mm CD-90 Cutter motor 90 kW FCC90, Adjustable speed for the cutter drive V085-21 Modular venting system The modular venting system is used to achieve additional venting of the melt. lt is consisting of an extension of screw and barrel, a vacuum pump, additional heating zones and a frame. Technical Data: Screw diameter: 85 mm [3,35 inches] Screw length: 23 LID Heating capacity: 25 kW Vacuum pump VP110 Technical data: -Power: 7.5 kW -Vacuum capacity: 100 m3/h -Vacuum pressure: 33 mbar CWC110 Closed watercircuit on vacuum system To reduce fresh water requirement for the vacuum pump. The number of exchanges of the cooling water is dependent on the contamination of the processed material BSC160 Back-flushing screen changer (Year 2017) Fully automatic back-Flushing screen changer, controlled by meit pressure, for continuous melt Filtration. Screen changing can be done during continuous Operation. Technical data: Screen size in operation- 2 x 170 cm2 [2 x 26,35 inches2] Screen diameter: 148,3 mm [5,84 inches] Screens: 2 Heating capacity: 12 kW Hydraulic drive: 3 kW SP-500 Strand-pelletizing system (Year 2015) Technical data: - Strand speed: 12 - 60 mimin - Motor of pelletizer: 5.5 kW - Drive for cooling bath: 0.55 kW - Heating capacity: 7 kW - Circulation pump: 7.5 kW Circular saw: 0.55 kW -13low feeder: 5.5 kW "Automatik" peletizing system to cut the spaghetti CS800 Cyclone Silo Combination for pellets Includes Chiller Frigosystem Corema RPE502*F21P M005 (card needs to be replaced) Spares: Additional Extruderscrew Technical data:Diameter: 85 mm [3.35 inches] -Length: 44 LID
Conveyor with metal detector Length: 4700 mm Max: 100 kg Roll infeed with dual drive Max. Feed width: 285 mm S-DUG 100 Single-component dosing unit for additives Single-component dosing unit for additives (e.g.masterbatch in the form of granulate), mounted at the outlet of the cutting machine CAM-F Feed hopper Adjustable speed for the extruder screw Adjustable speed for the knife drive S-V 065 Modular ventilation system Vacuum pump: Vacuum output: 22 m³/h S-ASC Automatic speed control of the pelletizing unit VSC-200 Variable speed for the pelletizing concentrator Closed water circuit on the vacuum system To reduce the fresh water requirement for the vacuum pump. The number of cooling water changes depends on the contamination of the material to be processed Kreyenborg D-SWE-100-1 Strainer changer; year of manufacture 2015 Manual Strainer changer (two Strainer)

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