Used EPS block moulding

Complete Expanded Polystyrene Block Moulding line, including: Akkaya Pre-expander ASM-B 1600 with a capacity of 1500 kg/h Akkaya Block Mould ABM-W 4000 with a volume of 4 m3 and a capacity of 12-15 block/h Block dimensions: 4 m x 1m x 1m Akkaya Cutting Line AKH 4000, fully automated, capacity 13 block/h VIRO PPZ 1300/6 packaging machine Akkaya pre crusher AKM 1230 with a capacity of 10 m3/h Akkaya compactor for dust ATS 1000; year 2008 Akkaya de dust compactor machine ATS 1000; year 2010

Block moulding machine. Cylinders and hydraulic seals refurbished. The machine can mould 6MT blocks. With a special kit (included in the price) it can mould also 3 MT blocks. Dry cycle: 3.5m

Full automatic vertical EPS block forming machine Hirsch Monolithe 2.5-10 For the production of EPS blocks of 2500 kg (2400 x 1200 x 1000 mm) Output 20 blocks/hour, EPS 60 kg/m3 Consists of: Complete filling system Monolithe structure Vapor system Exit rolling structure Computer control, marking unit Vacuum system Installed power: 85 kW Complete cutting system VIRO HVQ Minimum thickness 20 mm Maximum thickness 250 mm Cutting speed: 12 g/l --> 1,8-2,0 m/min 30 g/l --> 0,6-0,7 m/min Horizontal cutting frame, guides, etc

Vertical construction Electrical connection: 400/415 V 50 Hz Block dimensions (gross): Length: 4.080 mm Width: 1.040 mm Depth: 630 mm Capacity with vacuum (depending on material quality): 18-24 blocks/h at a specific density of <15 kg/m³ (BASF 215) 16-20 blocks/h at a specific density of <20 kg/m³ (BASF 215) 12-16 blocks/h at a specific density of <30 kg/m³ (BASF 215) At a max expansion-pressure of <0.75 bar and sufficient intermediate ageing time (between pre-expansioning and use in block-mould) The block-mould engineering was carried out under the actual technical level in Europe. A special focus was applied towards the block quality, the economi and reliability of block-mould The block-mould consists of: 1 block-mould body, complete, made of rigid steel-welded construction with integrated steam guiding. The inner walls (standard version) have welded wedge wire plates. For maintenance purposes the inner plate may easily be taken-off 1 Pipe installation and armatures. All relevant regulation and control devices for the process control. The main steam valve (butterfly type) has a consolidated PTFE gasket and the valve is spring loaded (to obtain automatically position). All armatures are confirm with west-European quality and safety standards 1 Electronic steam pressure regulation; in each processing step the steam pressure is controlled. This offers a better welding and a better bulk density allocation in the block 1 Insulation = glass wool 1 Filler gun system 1 Filling system: consisting of: - Texture silo, volume sufficient for 1 cycle - Silo frame made of steel pipe - Material exit - Level controller - Material piping to filler gun - Blower for material transport The blower produces a negative pressure in the block mould. Huge dimensioned material pipes and an aerodynamic optimized filler gun guarantee a sparing material transport and very short filling times 1 Control cabinet, complete including: - Industrial control system - SPS with all relevant control elements - Touch screen wiuth graphic operational surface - Malfunction indicator (text) - Storage of formulas - 2 steaming variants fix installed - Free configurable steaming variants up to 4 cross steaming steps are possible. The steaming direction can be adjusted very easily by the operator - A connection to a superior computer system to administrate to production data is possible 1 Discharge trolley for 1 block 1 Vacuum unit 1/5 complete: - Vacuum vessel 5 m³ - Condenser 1 m³ - 1 x vacuum pumps (1x11 kW) - 2 x vacuum pumps (2 x 18 m³/h, 2 x 3 kW) - All armatures, sensors, etc. - Control cabinet 1 Surcharge for 2nd vacuum pumps - Supplied by SIEMENS 1 Mixing/Dosing station, including: - Two cellular star wheel sluices - Transport blower - Silo for virgin EPS = aprox. 5.5 m³ - Silo for recycled EPS = aprox. 5.5 m³ - Silo frame - Control panel - Mixing ratio: 5 - 95% - Transport capacity: 200 m³/h regardless of the selected mixing ratio The control of the mixing station is integrated into the control of the block mould. All settings and indications are integrated into the graphic surface 1 Block balance (scale) Integrated into the discharge trolley. The scale will transmit all data to the control of the block mould 1 BJ printer to print data onto the EPS block The printer receives data from the block controller Technical details for the block layout: Steam connection: 250 mm diameter, 1.9-2.4 bar, saturated steam Steam consumption: aprox. 500 kg/h (PS 15) Air consumption: aprox. 2.5 Nm³/h Electric connection: aprox. 53 kW Recommended size of the steam accumulator: 7 m³ Suze of the cooling tower: 300 kW Average water throughput of the vacuum unit: aprox. 5 m³/h Water pump for the inlet of the vacuum unit: aprox. 80 m³/h The achievement of the pump should be so high, so that a fast water excahnge is ensured in the condenser for the vacuum unit Water temperature: aprox. 20-25 ºC Water pressure: aprox. 4 bar Diameter on the inlet to the vacuum unit: 100 mm Note: Steam boiler and accumulator not included