Film: PA, PET, AL compound with PE or PP
Thickness: 40μ - 250μ
Max. Reel Diamater 2 x 1300mm (48”)
Max. Reel ø 1016mm (40”)
Reel Core Expanding Shafts 76mm (3”) + 152mm (6”)
Control System Beckhoff Industrial PC VGA touch screen
Area of installation 16500mm X 2600mm
Type of bags (see pictures):
2 Side Seal Pouches with or without zipper
3 Side Seal Pouches from 2 reels with or without zipper
3 Side Seal Pouches from 1 reel with or without zipper
Stand-up Pouches from 1 reel with bottom gusset folded with or without zipper
SHAPED Pouches – Thomson Blade maximum cutting area is 200mmin machine direction x 660mm in cross direction. With or without zip.
Standard equipment:
2 Reel reception for reels up to 1300mm wide and 1016mm diameter;
Rapid exchange device with powered film unwinding system, gearbox driven, controlled by the film dancer;
Flying bottom punch system for making the bottom gusset holes in case of stand-up bottom folded and side-gusset bags from 1 web production unwinding the material in continuous; hole position is controlled by a photocell;
Feed systems driven by independent digital servo drives, fully programmable;
Longitudinal sealing and cooling stations driven by independent digital servo drives, fully programmable;
Cross sealing and cooling stations driven by independent digital servo drives, fully programmable;
Pneumatic controlled punching tools manageable by software
Thomson Blade servo-driven system for shaped bags;
Unwind and Forming Section
2 Reel Reception and Unwind Device
o Maximum reel width 1300mm, maximum reel diameter 1000mm
2 Film Tension Device
2 Edge Guide Device
1 In-line Roll Slitting Device
2 Punching Station (Fully Accessible)
o For gusset hole in case of stand-up pouches (bottom folded) and side-gusset bags from 1 web production
o 2 independent pneumatically controlled flying punching units, mounted on holding frame for gusset hole
o 2 Punching dies (D. 16mm) for gusset hole (minimum centre to centre distance 30mm)
o 1 Photocell units for gusset hole registration (gusset hole position control) + Encoder
o Predisposition for vacuum aspirator system for punches waste collection
o Vacuum system included
1 Folding Board
o Max. gusset width up to 200mm (depth of 100mm)
2 Standard Folding Board (left – right, 1 for each lane)
o Board base 710mm, 45º folding angle (left-right)
o Max. gusset width up to 180mm (depth of 90mm)
2 Gusset Folding Board (left – right, 1 for each lane)
o For the production of stand-up pouches (bottom folded) and side-gusset bags from 1 web
o folding board 45º angle
Sealing Section
1 By-pass
1 Film Feed (Back)
o For two independent lanes production
o Double feed system driven by 2 INDEPENDENT DIGITAL SERVO DRIVES, fully programmable
o Air loaded upper roll with independent air pressure control (left/centre/right)
1 Film Tension Device for 2 lanes
o To be used only in case of production of 2-side-seal pouches, 3-side-seal pouches and stand-up pouches from 1 reel on 1 or 2 lanes
o Double film follower, with pneumatically adjusted film tension for one lane
o Linear analogue sensor for dancer position detection
1 Longitudinal Zipper Sealing and Cooling Station
o Driven by 1 INDEPENDENT DIGITAL SERVO DRIVE, fully programmable
o 2 longitudinal zipper sealing/cooling twin bars, zipper sealing length 600mm / zipper cooling length 600mm, zipper sealing width 60mm / zipper cooling width 60mm
o Upper sealing/cooling bars movable controlled by pneumatic cylinders
o Pneumatic sealing/cooling bars blocking system
o 2 Motorized zipper unwind devices complete of dancer, integrated in machine frame
o 2 Zipper guides (minimum centre to centre distance is 60mm)
1 Longitudinal Sealing and Cooling Station
o Driven by 1 INDEPENDENT DIGITAL SERVO DRIVE, fully programmable
o 2 longitudinal sealing/cooling twin bars, sealing length 600mm / cooling length 600mm, sealing width 100mm / cooling width 100mm
o Upper sealing/cooling bars movable controlled by pneumatic cylinders
o Pneumatic sealing/cooling bars blocking system
1 Stretcher Unit
o For web cross tension and web alignment (in machine direction) control
o 2 Edge sensors for film direction correction
o 4 Sets of stretcher device for controlling the tension in cross direction and for film alignment
o The stretcher station is useful for controlling the tension in cross direction, at the same time, thanks to an edge guide sensor it grants the material alignment in machine direction.
1 Film Feed (Central - 1) – NEW GENERATION
o For two independent lanes production
o Double feed system driven by 2 INDEPENDENT DIGITAL SERVO DRIVES, fully programmable
o Air loaded upper roll with independent air pressure control (left/centre/right)
3 Cross Sealing Station
o Each station driven by 1 INDEPENDENT DIGITAL SERVO DRIVE, fully programmable
o Sealing bar length 680mm (26.7”), width 60mm (2.36”) – 3 zones (upper and lower bars)
o Upper sealing bar movable controlled by pneumatic cylinders
o Side to side cross adjustment from outside the light curtain +/-25mm
2 Cross Cooling Station
o Each station driven by 1 INDEPENDENT DIGITAL SERVO DRIVE, fully programmable
o Cooling bar length 680mm (26.7”), width 60mm (2.36”)
o Upper cooling bar movable controlled by pneumatic cylinders
1 Stretcher Unit
o For web cross tension and web alignment (in machine direction) control
o 2 Edge sensors for film direction correction
o 4 Sets of stretcher device for controlling the tension in cross direction and for film alignment
o The stretcher station is useful for controlling the tension in cross direction, at the same time, thanks to an edge guide sensor it grants the material alignment in machine direction.
1 Bi-Adhesive Tape Applicator
o To be integrated or on punching station or on longitudinal slitting station
o Simple unwinder + dancer + tape presser
1 Longitudinal Slitting/Trimming Station
o 5 Cutting units mounted on connecting rod with axial coarse/micrometric adjustment
o Side to side cross adjustment from outside the light curtain +/-25mm
3 Punching Station
oPunching bridge, with electrical and pneumatic connection for punching tools
o Side to side cross adjustment from outside the light curtain +/-25mm
1 Registration Mark Reading Station
o 2 Reading sensor units
o Side to side cross adjustment from outside the light curtain +/-25mm
1 Film Feed (Central - 2) – NEW GENERATION
o For two independent lanes production
o Double feed system driven by 2 INDEPENDENT DIGITAL SERVO DRIVES, fully programmable
o Air loaded upper roll with independent air pressure control (left/centre/right)
1 Thomson Blade Cutting Station
o For shaped pouch production
o System driven by 1 INDEPENDENT DIGITAL SERVO DRIVES, fully programmable
o Eccentric movement
o Max. Cutting area 200x660mm
o Side to side cross adjustment from outside the light curtain +/-25mm
1 Film Feed (Front) – NEW GENERATION
o Double feed system driven by 2 INDEPENDENT DIGITAL SERVO DRIVES, fully programmable
o Air loaded upper roll with independent air pressure control (left/centre/right)
o Jam detector sensor integrated in finger section
1 Cross Cutting Station
o Cross cutting station with flying knife driven by 1 INDEPENDENT DIGITAL SERVO DRIVE
o Fully programmable cutting hub (start-stop points) and speed
o 2 Antistatic bars (1 placed before the blade in bottom position and 1 placed after the blade in top position)
Output Conveyor
TOOLS Included with the machine
Folding Board Inserts for plain folding to be installed on 1230mm folding board
For 2 and 3 side seal pouches from one reel production
Folding Board Inserts for gusset folding to be installed on 1230mm folding board
o For stand-up pouch bottom folded from one reel production
o Gusset depth to be agreed
o Please notice one folding board insert for each gusset depth
2xFolding Board Inserts for plain folding to be installed on 710mm folding board
For 2 and 3 side seal pouches from one reel production
6xFolding Board Inserts for gusset folding to be installed on 710mm folding board
o For stand-up pouch bottom folded from one reel production
o Gusset depth to be agreed
o Please notice one folding board insert for each gusset depth
2xLongitudinal “Zipper” Sealing Die Set
o Basic die geometry 600x60mm , anodized aluminium thick 15mm , high grade finishing
o Sealing section to be agreed
o Please notice 1 longitudinal “Zipper” sealing die set is composed of 2 aluminium dies, 1 for upper bar and 1 for bottom bar
2xLongitudinal “Zipper” Cooling Die Set
o Basic die geometry 600x60mm , anodized aluminium thick 15mm , high grade finishing
o Please notice 1 longitudinal “Zipper” cooling die set is composed of 2 aluminium die for upper and for bottom
bar
6xLongitudinal “D” Doypack Sealing Die Set
o Basic die geometry 600x100mm., anodized aluminium thick 15mm. , high grade finishing
o Sealing section to be agreed
o Please notice 1 longitudinal “D” Doypack sealing die set is composed of 2 aluminium dies, 1 for upper bar and 1
for bottom bar
2xLongitudinal Sealing Die Set
o Basic die geometry 600x60mm , anodized aluminium thick 15mm , high grade finishing
o Sealing section to be agreed
o Please notice 1 longitudinal sealing die set is composed of 1 aluminium die for upper bar and 1 silicone die for
bottom bar
2x Longitudinal Cooling Die Set
o Basic die geometry 600x100mm , anodized aluminium thick 15mm , high grade finishing
o Please notice 1 longitudinal cooling die set is composed of 1 plain aluminium die for upper bar and 1 silicone die
for bottom bar
2xLongitudinal Cooling Die Set
o Basic die geometry 600x60mm , anodized aluminium thick 15mm , high grade finishing
o Please notice 1 longitudinal cooling die set is composed of 1 plain aluminium die for upper bar and 1 silicone die
for bottom bar
2x Cross Sealing Die Set
o Basic die geometry 680x60mm , anodized aluminium thick 15mm , high grade finishing
o Sealing section to be agreed
o Please notice 1 cross sealing die set is composed of 1 aluminium dies for upper or bottom bar and 1 silicone die
for bottom or upper bar
2x Cross Cooling Die Set
o Basic die geometry 680x60mm , anodized aluminium thick 15mm , high grade finishing
o Please notice 1 cross cooling die set is composed of 1 plain aluminium die for upper bar and 1 silicone die for bottom bar
8x Pneumatic Universal Punching Unit for Punching Tools
o To be mounted on Punching Station (max. Nr. 4 Units for every Punching Station
2x Tear Notch Punching Die Set (5x2.5mm)
o To be mounted on pneumatic universal punching unit
o Please notice 1 tear notch punching die set is composed of 1 electro eroded male and 1 electro eroded female
2x Euro Hole Punching Die Set (dimensions to be defined)
o To be mounted on pneumatic universal punching unit
o Please notice 1 tear notch punching die set is composed of 1 electro eroded male and 1 electro eroded female
4x Round Corner Punching Die (R. 6,5mm or 10mm or TBD)
o To be mounted on pneumatic universal punching unit
o Please notice 1 round corner punching die set is composed of 1 electro eroded male and 1 electro eroded female
6x Thomson Blade Dies
o Thomson blade dies useful for the production of S, L and XL bags shape
2x Stand-alone Trim rewinder System