Used Extrusion lines for coating: SAM ELX 1450F-Co300-TD of 2012

Data Sheet of Used SAM ELX 1450F-Co300-TD

Ref.: 300044816

Brand: SAM

Year: 2012

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Other Specifications:

 Main Unwinding unit with Splicing Unit 1, 2 & 3
Corona Pull Roll Station unit 1 & unit 2
Primer Coater & Dryer unit 1 & unit 2
3 Extruders (with QSE Adapter, extrusion Down Pipe, Cloeren EBR Die, Gravimetric 3+1)
Auxiliary Unwind with splicing unit shafted design
Laminator unit 1 & unit 2
Edge Trim Razor Blade & rotary
Thickness Gauge THERMOFISHER
Corona with Nip Station 10 generator
Edge Trim Shear Cut Centre Slit & Spreader Roller
Automatic Splicer Two direction
Rewind Shafted Design
Cap hopper resin 200 liter

Typical substrates: tension 3-20kg
BOPP Film 18-50 micron
Polyester 09-30 micron
O-Nylon 15-30 micron
LDPE Film 30-100 micron
PAPER 25-100 gsm
CPP Film 15-50 mikcron
OPP Film 15-50 mikron
Metalized Film 9-30 micron
LDPE Film 25-100 micron
LLDPE Film 25-100 micron
Al-Foil 6.3-30 micron

The extruder or extruders of the extrusion station are mounted on a motorized carriage. This carriage with a 3-way movement allows UP/DOWN,LEFT/RIGHT and IN/OUT travel.
The extruder carriage consists of:
guide frame 4 wheels.
Height adjustment  travel drive 
Side adjustment
Control cabinets 
Holder for cable carrier

Extruder (1, 2A & 2B)
Extruder (Screw Dia 90mm : 1 set, Screw Diam. 90mm 
Screw diameter: 90 mm (3.5 inches)
Screw length:HiEx90 34:1 L/D Extruder with XY Carrieage
Extruder barrel heating capacity per zone: 10 kW, Total 60 kW (6 zones)
Extruder drive: AC-Motor, 110 kW
Output, max
LDPE 340  kg/h
EAA 270 Kg/h
EVA 186 Kg/h
SURLYN 260 Kg/h
EMAA 220 Kg/h
P.P 250 Kg/f

Unwinder No 1, 2, 3
Turret type: 2 position
Roll change: 2 directions
Max. roll diameter: 2 X 1000 mm 
Min.roll diameter for automatic splice: 350 mm 
Max. roll weight: approx.1000  kg
Core inside diameter: 3 & 6 inches
Core material: cardboard, steel or plastic
Core length: 
Working width  1300  mm
Core acceptance: shafted
Web tension: 5 - 50 kg

Rewinder
Turret type: 2 position
Roll change: 2 directions
Max. roll diameter: 2 X 1000 mm 
Min.roll diameter for automatic splice: 350 mm 
Max. roll weight: approx.1000  kg
Core inside diameter: 3 & 6 inches
Core material: cardboard, steel or plastic
Core length: 
Working width  1300  mm
Core acceptance: shafted
Web tension: 5 - 50 kg
Pull Roll Station with carriage 

Speed: 
Max. electrical-mechanical line speed: 300  m/min.
Max production speed depending on process and output rate limitation: 300  m/min.
Threading speed: 1 m/min.
Automatic splice speed: Line Speed

Corona Treater
Corona No 1 & 2 Station supplied by ME.RO
Corona treatment parts: supplied by ME.RO
2 units each with: 10 ceramic electrodes
velocity sensor and air gap control ozone exhaust generator
Production speed, max. 300m/min
MateriaIs First Unwind: BOPP Film, Polyster, O-Nylon, LDPE Film, Paper, Al-Foil, (Tension 3-20kg)
MateriaIs Sandwich Unwind: CPP Film, OPP film, Metalized Film, LDPE Film, LLDPE Film, Al Foil, Paper (Tension 3-20kg)
Treatment width, max. 1300mm
Roll width, max. 1300mm
1 treatment roll, driven ceramic coated: 257mm diameter
1 nip mll (pressure roll), steel, rubber cover, 75 - 80 ºShore: 130mm diameter
2 idler rolls aluminium: 150mm diameter

Chilled Water : 907 l/Min (56.7/Hr) = 272100 kcal/hr =89.9 RT (Refrigr Ton) Pressure 2kgf
Chill roll (Laminator) : 378 L/min
Pressure roll: 100 L/min
Back-up roll: 160 L/min

Calibrating tickness control system is needed