Used Extrusion lines for coating

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1. Line Specifications Resin to be use - PP, LDPE, EVA, and EAA, INOMER Substrate - OPP, Paper, Alum Foil, and CPP Lamination thickness - 0.012 — 0.060 mm (PP), 0.015— 0.060 mm (PE) Machine line speed - 180 M/MIN. 2. Extruder Type - LA10E3832 Main gear box - ZGB200E-B0-8,Zambello, RPU2/200E-B0 Screw diameter - 100 mm Screw material - SCM440 Screw L/D ratio - 32 Barrel material - SACM1 Barrel heating method - Ceramic heater Heating capacity - Barrel - 1 - 13.5 kw / Barrel -2 - 13.5 kw / Barrel - 3 - 13.5 kw / Barrel - 4 - 13.5 kw / Barrel - 5 - 13.5 kw Barrel heating zone - 5 zones, temperature controlled by automatic temperature controller. Barrel cooling - 5 zones, with motor of 1/2 HP centrifugal Blower Screw driving motor - 100 HP A.C. motor Stand moving motor - 2 HP x 4P brake motor Hopper block - Water cooling type Auto-loader - MALF-202 x 1 set Hopper Dryer - THD-400E x 1 set Extruder output - 250 - 280 kg/hr (PP,MAX.) , 280 - 320 kg/hr (PE,MAX.) Melt pressure gage - 1290 (DYNISCO) x 1 set ,TPT463E-10M (DYNISCO) x 1 set Melt temperature gage- RI-501-E (SHINKO) x 1 set 3. Cross head Heating method - Stainless band heater Heating capacity - Adapter 1 8.7 kw / Adapter 2 7.4 kw Heater zone - 2 zone, temperature controlled by Automatic temperature controller 4. T-Die Type - LA10D0216 Materiel - P-20 special steel Die width - 1600 mm Heater capacity - Die 1 2.3 kw / Die 2 2.3 kw / Die 3 2.3 kw / Die 4 2.3 kw / Die 5 2.3 kw / Die 6 2.3 kw / Die 7 2.3 kw / Die tip 3.4 kw x 2 Heating zone - 7 zone, temperature controlled by automatic temperature controller 5. Unwinder unit Type - Automatic operation type ; 2 drums turret type with pre-run,auto splicing and cutting system Substrate diameter - 800 mm (Max.) Substrate width - 1200 mm (Max.) Unwinding core - 76 mm I.D / 90 mm O.D. ;150 mm I.D / 180 mm O.D. Turret motor - 2 HP x 4P brake motor with worm reducer Tension control - Automatic tension control by load cell & powder brake ZKB-10x2 x 2 sets Edge control - By automatic edge position controller (EPC) Splicing device - Auto splicing by pneumatic operated pinch roller Pre-run motor - 2 HP AC inverter motor x 1 set Air shaft - 3” air shaft x 2 sets , 6” air shaft x 2 sets 6. Anchor coated unit TYPE- LA90A0714 ,Holo type Couture roller - 210 mm x 1400 mm Rubber roller - 150 mm x 1400 mm Driving motor - 5 HP AC inverter motor Air blower (IN) - 5 HP x 1 set Air blower (OUT) - 7.5 HP x 1 set Heater capacity - 48 KW x 2 sets Tension control - Automatic tension control by dancer roller feed back to drive motor 7. Lamination unit TYPE - LA10M0514 , Three roller system type Chill roller - 600 mm x 1400 mm, hard chrome plating, Constructed strutted with a double shell arrangement and spiral buffed Pressure roller - 260 mm x 1400 mm, with surface silicon , rubber covered and water cooling system Pressure roller - 250 mm x 1400 mm, with water cooling system Roller pressure system - by pneumatic cylinders Edge trimming -By score cutter Trim removal - By 7.5 HP turbo blower x 1 set Driving motor - 10 HP AC inverter motor Line speed - 180 M/min. (MAX.) Air compressor - 7.5 HP x 1 set — By custom Chiller - 25 Tons x 1 set — By custom 8. Sandwich unwinder unit Type - LA90S0814 2 spindles turret type Substrate diameter - 500 mm (Max.) Substrate width - 1200 mm (Max.) Unwinding core - 76 mm I.D. 89 mm O.D. Turret motor - 1 HP x 4P brake motor with worm reducer Tension control - Manual tension control by powder brake ZKB-5x2 x 2 sets Edge control- Manual operation Splicing device - Manual operation Air shaft- 3" air shaft x 2 sets 9. Winder unit Type - LA90W0814 Automatic operation type 2 drums turret design. Winding diameter - 800 mm (Max.) Winding width - 1200 mm (Max.) Winding core - 152 mm I.D. 180 - 190 mm O.D. Turret motor- 2 HP x 4P brake motor with worm reducer Aux. take off roller - 225 mm x 1400 mm
 Main Unwinding unit with Splicing Unit 1, 2 & 3 Corona Pull Roll Station unit 1 & unit 2 Primer Coater & Dryer unit 1 & unit 2 3 Extruders (with QSE Adapter, extrusion Down Pipe, Cloeren EBR Die, Gravimetric 3+1) Auxiliary Unwind with splicing unit shafted design Laminator unit 1 & unit 2 Edge Trim Razor Blade & rotary Thickness Gauge THERMOFISHER Corona with Nip Station 10 generator Edge Trim Shear Cut Centre Slit & Spreader Roller Automatic Splicer Two direction Rewind Shafted Design Cap hopper resin 200 liter Typical substrates: tension 3-20kg BOPP Film 18-50 micron Polyester 09-30 micron O-Nylon 15-30 micron LDPE Film 30-100 micron PAPER 25-100 gsm CPP Film 15-50 mikcron OPP Film 15-50 mikron Metalized Film 9-30 micron LDPE Film 25-100 micron LLDPE Film 25-100 micron Al-Foil 6.3-30 micron The extruder or extruders of the extrusion station are mounted on a motorized carriage. This carriage with a 3-way movement allows UP/DOWN,LEFT/RIGHT and IN/OUT travel. The extruder carriage consists of: guide frame 4 wheels. Height adjustment  travel drive  Side adjustment Control cabinets  Holder for cable carrier Extruder (1, 2A & 2B) Extruder (Screw Dia 90mm : 1 set, Screw Diam. 90mm  Screw diameter: 90 mm (3.5 inches) Screw length:HiEx90 34:1 L/D Extruder with XY Carrieage Extruder barrel heating capacity per zone: 10 kW, Total 60 kW (6 zones) Extruder drive: AC-Motor, 110 kW Output, max LDPE 340  kg/h EAA 270 Kg/h EVA 186 Kg/h SURLYN 260 Kg/h EMAA 220 Kg/h P.P 250 Kg/f Unwinder No 1, 2, 3 Turret type: 2 position Roll change: 2 directions Max. roll diameter: 2 X 1000 mm  Min.roll diameter for automatic splice: 350 mm  Max. roll weight: approx.1000  kg Core inside diameter: 3 & 6 inches Core material: cardboard, steel or plastic Core length:  Working width  1300  mm Core acceptance: shafted Web tension: 5 - 50 kg Rewinder Turret type: 2 position Roll change: 2 directions Max. roll diameter: 2 X 1000 mm  Min.roll diameter for automatic splice: 350 mm  Max. roll weight: approx.1000  kg Core inside diameter: 3 & 6 inches Core material: cardboard, steel or plastic Core length:  Working width  1300  mm Core acceptance: shafted Web tension: 5 - 50 kg Pull Roll Station with carriage  Speed:  Max. electrical-mechanical line speed: 300  m/min. Max production speed depending on process and output rate limitation: 300  m/min. Threading speed: 1 m/min. Automatic splice speed: Line Speed Corona Treater Corona No 1 & 2 Station supplied by ME.RO Corona treatment parts: supplied by ME.RO 2 units each with: 10 ceramic electrodes velocity sensor and air gap control ozone exhaust generator Production speed, max. 300m/min MateriaIs First Unwind: BOPP Film, Polyster, O-Nylon, LDPE Film, Paper, Al-Foil, (Tension 3-20kg) MateriaIs Sandwich Unwind: CPP Film, OPP film, Metalized Film, LDPE Film, LLDPE Film, Al Foil, Paper (Tension 3-20kg) Treatment width, max. 1300mm Roll width, max. 1300mm 1 treatment roll, driven ceramic coated: 257mm diameter 1 nip mll (pressure roll), steel, rubber cover, 75 - 80 ºShore: 130mm diameter 2 idler rolls aluminium: 150mm diameter Chilled Water : 907 l/Min (56.7/Hr) = 272100 kcal/hr =89.9 RT (Refrigr Ton) Pressure 2kgf Chill roll (Laminator) : 378 L/min Pressure roll: 100 L/min Back-up roll: 160 L/min Calibrating tickness control system is needed
COEXTRUSION (3) COATING & LAMINATION LINE DAVIS STANDARD-ERWEPA Machine composed of: Main Unwinding with Splicing Unit Corona Pull Roll Station 1 Primer Coater & Dryer 3 Extruders (with QSE Adapter, extrusion Down Pipe, Cloeren EBR Die, Gravimetric 3+1) Auxiliary Unwind with splicing unit shafted design Laminator Edge Trim Razor Blade Beta Thickness Gauge PROTAGON Corona with Nip Station 3 Edge Trim Shear Cut Centre Slit & Spreader Roller Automatic Splicer Two direction Rewind Shafted Design Typical substrates: Paper:20 - 150 g/m2 Aluminium :6,35 - 25 µm PE:40 -120 µm BOPA: 15-50 µm BOPET: 9 -50 µm (smooth and metallised) BOPP: 15- 50 µm (smooth and metallised) Nonwoven PP: optional The extruder or extruders of the extrusion station are mounted on a motorized carriage. This carriage with a 3-way movement allows UP/DOWN,LEFT/RIGHT and IN/OUT travel. The extruder carriage consists of: guide frame 4 wheels. Height adjustment travel drive Side adjustment Control cabinets Holder for cable carrier Extruder A Screw diameter: 114.3mm (4.5 inches) Screw length:30:1 LD Output, max LDPE 540 kg/h LLDPE 500 kg/h HDPE 400 kg/h PP 370 kg/h EVA 350 kg/h Surlyn 1652 300 kg/h Extruder B Screw diameter: 88.9mm (3.5 inches) Screw length: 28:1 LD Heating/cooling zones: 5 Extruder barrel heating capacity per zone: 11 kW, Total 55 kW Extruder drive: AC-Motor, 125 kW Output, max LDPE 250 kg/h LLDPE 200 kg/h HDPE 200 kg/h PP 200 kg/h Tie 200 kg/h EVA 200 kg/h EMAA 200 kg/h Prepared for EVOH,max.,when taking a new barrier screw into account: 130kg/h Surlyn 1652 150 kg/h Extruder C Screw diameter: 88.9mm (3.5 inches) Screw length: 28:1 LD Output, max LDPE 250 kg/h LLDPE 200 kg/h HDPE 200 kg/h PP 200 kg/h Tie 200 kg/h EVA 200 kg/h EMAA 200 kg/h Surlyn 1652 150 kg/h Unwinder: 2 position Turret type: 2 position Roll change: 2 directions Max. roll diameter: 2 X 1000 mm Min.roll diameter for automatic splice: 350 mm Max. roll weight: approx.1500 kg Core inside diameter: 6 inches Weight limitation with 3 inches cores Core material: cardboard, steel or plastic Core length: Working width + 150 mm: 1350 mm Core acceptance: shafted, air chucks Web tension: 50 - 500 N Dimensions of guide frame: 3800 X 4460mm Gauge: 2800mm Electrical drive for travel:2 motors Speed: Max. electrical-mechanical line speed: 300 m/min. Max production speed depending on process and output rate limitation: 300 m/min. Threading speed: 5 m/min. Automatic splice speed: Line Speed Corona Pull Roll Station supplied by Cerutti Corona treatment parts: supplied by ME.RO - for treatment on one side - 2 units each with: 6 ceramic electrodes velocity sensor and air gap control ozone exhaust generator Production speed, max. 300m/min MateriaIs: BOPP, BOPET, Alu, PA, PE, Paper 20-150g/m2 Treatment width, max. 1250mm Roll width, max. 1300mm 1 treatment roll, driven ceramic coated: 250mm diameter 1 nip mll (pressure roll), steel, rubber cover, 75 - 80 ºShore: 130mm diameter 2 idler rolls aluminium: 150mm diameter Zugstation CSI Roll face width, max 1 treatment roll: 250 mm diameter driven plastic-coated 1nip/pressure roll 130 mm steel, rubber-coated 75-80º Shore pneumatically operated Cooling Capacity Kcal/h Chill roll (Laminator) : 220000 Pressure roll: 12000 Back-up roll: 15000 Take-off roll: 9000 Extruder A: 9000 Extruder B: 7800 Extruder C: 7800 Cooling Roll CSI: 12000 Chill Roll 2+3
Max Material width = 600 -1680 mm Max. Working width = 600 - 1600 mm Material weight = 20 -450 g / m2 Coating thickness = 10 -80 my Speed = 350 m/ min, 1.Turret unwinder 3,6 ‘’ shaftless Max. diameter = 1250 mm a)with automatic splice for both directions b)Edge guide c)Tenison control with dancer roll. 2.Thickness measurement ( Beta gauge, two frames) 3.Softal pre-treatment station 4.Secondary unwinder (on Platform before the pre-treatment station) shaft 3,6 ‘’ Max diameter = 1000 mm, Working width = 600 -1600 mm a.Turret unwinder for aluminium, foil and scrim, b.Softal pre-treatment station 5.Singular laminator Three roller system Temperature control system Teflon belt system Edge trim cut system 6.Softal station with rubber press roll ( tension group) 7.Turret rewinder Max diameter 1500 mm a.lifting table b.With automatic splice in both directions c.Tension group with dancer roll 8.Extruder a.Extruder carriage, directional movement ( up- down , left -right) b.Extruder 4,5 ‘’ x 28 D ( 220 KW ) With gravimetric doing installation for three components Granulate transport system on the hopper c.Extruder 3,5 ‘’ x 28 D ( 120 KW ) Single hopper on the extruder Granulate transport system on the hopper Feedblock A structure A/ B Structure B/A/B Structure Automatic Die Type Coathanger 310 A 9.Electric cabinets A Drives B.PLC control C.Control System D.Main Operator Panel Process regulation system = EXACT E . Gravimetric regulation of all Extruder. 10Accessories Water cooling system with heat exchanger Spare parts as available
Machine produces / Utilizes Termoplastic based (PP or PE derivatives and rubber based) extrusion coating material Diameter of the roll : 1000 mm Maximum working width: 1350 mm Minimum working widht: 600 mm Gravimetrics Plast Control Type: GDCN 4100 AS +3 D T-die : 1400 mm Extruder 1 (Installed) : Reiloy 120x4480 mm (Basic Material 1.8550 plasma-nitrided Spiral and mixing part) Extruder 2 (Spare) : Collins 120x33D Casting Roller Unit : Ø716x1652L Thickness Gauge : Electronic System Corona Treatment : 2 pieces 8 kW Unwinder : 1 Turret 2 manual Rewinder : 1 Turret 1 manual Operation Panel : Siemens Minimum/Maximum web tension: 30-300 kg Extruding Capacity : Max 250 kg/hr Machine Speed : Max 150 m/m Operation Speed : 70 m/min (Depend on row material) Thickness : 20-50 g/m2 Inner cores diameters of the unwinders: 76 mm (3”), 152 mm(6”) Inner cores diameters at the rewinder : 76 mm (3”), 152 mm(6”) Web guider : Turret unwinder has BST web guider Automatic roll changing: There are saw knives on unwinders PLC control system Siemens S7-300