Used Monoaxial Oriented Line MDO

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    Machines sold in the past:

    General data and machine configuration • Machine direction Left to right (from operator side) • Machine speed 0 – 190 m/min • Process speed 4.3 – 190 m/min • Web width 1200 – 2000 mm in / 1000 – 1800 out • Web position in the machine Centre • Mechanical noise level, with all parts in operation. 90 dB (A) max. at 190 m/min Web handling • Web tension range film Minimum 20 N Maximum 200 N • Web tension variations film Montalvo ± 20 N • Max lateral movement of webs During constant speed ± 5 mm During speed variations ± 10 mm • Emergency stop Approx.2 sec • Quick stop (web-break) Approx.2 sec only when breaking into mono orienter • Quick stop Approx.5 sec • Risk of material break during quick stop • Normal ramp 0-5 m/min/s • No material break during normal stop • Threading speed 4.3 m/min • Web distance to floor > 300 mm Unwind system Unwind system is including the lift arms, the pressure cylinder and the dancer roller. Lift arms • Roll Diameter 1000 mm • Web Width 2000 mm • Roll Weight Max 1500 Kg • Brakes Lenze Servo Motor • Chucks Pneumatic Expansion • Mono-directional winding Pressure cylinder • Type EPDM 65 Shore A • Roll Diameter 140 mm • Roll Width 2200 mm Dancer roller • Roll Diameter 120 mm • Roll Width 2200 mm • Tension controlled by geared potentiometer from Siko 0-10 V and an pneumatic jack Orientation system The orientation system is stretching the film from 36 m to 15 m. It consists on 2 pairs of nip rolls and 16 heating / cooling cylinders. Nip roll 1 • Manufactured by Hosokawa Alpine • AC motor driven 11kW from Control Techniques • Nip roller Cover rubber Rubber length 2100 mm Diameter 300 mm • Chrome coated roller Cover chrome Rubber length 2100 mm Diameter 300 mm • Contact pressure made by pneumatic jacks MDO TECHNICAL SPECIFICATION Nip roll 2 • Manufactured by Hosokawa Alpine • AC motor driven 18.5kW from Control Techniques • Nip roller Cover rubber Rubber length 2100 mm Diameter 300 mm • Chrome coated roller Cover chrome Rubber length 2100 mm Diameter 300 mm • Contact pressure made by pneumatic jacks Heating / Cooling cylinders • Manufactured by STS Breitstreckwalzen GmbH • Idle roller • Roll Diameter 78 mm • Roll Width 2100 mm – 2340 mm total • Hard chrome coated Ra = 1.6 m, Thickness 20 – 30 m. • Up to 140°C • Special coating Manufactured by Inometa GmbH Type Protek 8608 Cover Anti stick polymer Rubber length 2100 mm Roughness 20 to 40 m Rz Thickness 100 to 150 m • Opening and closing made by pneumatic jacks • Rotary union manufactured by Filton • Designed for water Heating / Cooling units • Manufactured by GWK • 8 pieces • Heating power 9 kW and 18 kW MDO TECHNICAL SPECIFICATION • Direct cooling • Temperature scale min. 10 °C max. 140 °C for heating units at 9 kW 150 °C for heating units at 18 kW Heat transfer unit • Manufactured by SWEP • Plates heat transfer 30 kW Guiding rollers Mink cylinder • Manufactured by Mink • Type Brushed • Roll Diameter 105 mm • Roll Width 2200 mm X-crossed cylinder • Manufactured by Inometa • Type X-crossed • Roll Diameter 120 mm • Roll Width 2200 mm Aluminium cylinder • Type Aluminium • Roll Diameter 120 mm • Roll Width 2200 mm Rewnding System Winding system is including the lift arms, the pressure cylinder and the dancer roller. Lift arms • Manufactured by Maier • Roll Diameter 1000 mm • Web Width 2000 mm MDO • Roll Weight Max 1500 Kg • Chucks Pneumatic Expansion • Roll loading and unloading Fully Manual • Core unloading Fully Manual • Mono-directional winding Pressure cylinder • Type EPDM 65 Shore A • Roll Diameter 140 mm • Roll Width 2200 mm Dancer roller • Roll Diameter 120 mm • Roll Width 2200 mm • Tension controlled by geared potentiometer from Siko 0-10 V and and pneumatic jack
    Monoaxial Orientation Line model MDO 20 Heated with oil ujntil 160 degrees Stretching ratio 1: 1 to 1:10 infinitely Max outlet Speed: 250m/min Consisting of: Unwinder Manufacturer SpanTec Roll width: 600 to 2200 mm Year of construction:2008 max. Roll diameter: 1200 mm Brake: one-sided max. Roll weight: 2000 kg Brake generator unwinding speed: max. 70 m / min Type: Coreless Inner sleeve diameter: 76 mm + 152 mm includes: • Bonding table for material connection • tension measuring roller • Electric control • Profibus connection in the entire system concept Preheating Section: o 4 preheat rollers ø 410mm o Heated with one oil tempering unit each Heating roller 1 - 36KW Heating roller 2 - 36KW Heating roller 3 - 27KW Heating roller 4 - 27KW o 3 rubber press rollers Stretching section: o Single-span folder with 2 stretching rollers ø215mm o Heated with one oil tempering unit each Stretching roller 1 - 18KW Stretching roller 2 - 18KW o 1 rubber pressure roller o 1 OSS roller Thermo-fixing section: o 5 tempering rollers ø 300mm o Heated with 3 oil temperature control units Tempering roller 1 + 2 - 36KW Tempering roller 3 + 4 - 36KW Tempering roller 5 - 18KW Cooling section: o 2 cooling rollers ø 300mm o Cooled with 2 water temperature control units Chill roller 1 - 9KW Chill roller 2 - no heating power - is with customer side Cooling water circuit connected. • Required cooling water quantity: 12m³ / h • Required cooling water temperature: 15 ° C o 2 rubber press rollers Temperature control Unit from Trane, year 2007 V/Hz/Ph 400/50/3 (Cooling tower / Heating) Cooling capacity: 91.4 /85.7 kW Number of refrigeration circuits: compressors 2/2 Total refrigerant charge: 14 Kg Power consumption compressor : 31.8 / 35.3 kW Nominal current: 103 A Starting current: 241 A Corona¡:Ahlbrandt Max WIdth: 2200 mm Web guide from Roblon A/S, year 2009 Rewinder from Kolb, year 2008 Working width max: 2000mm Max roll diameter: 1000mm Max speed: 250m/min Mandrels of 3 and 6 inches Type: WS 20.700 Z Tension: Central winding: 250 N Contact winding: 300 N Pre-deduction: 350 N Contact roller width: 2080mm Roll width: 2100mm Ø deflection rollers: 120mm The operation of the winding machine takes place on a control panel. The power unit and the PLC controls are in a separate control cabinet, including refrigeration unit. includes: • 3 pneumatically expandable winding shafts for 6 "sleeves • Longitudinal cutting device with 3 piece cassette cutter LM20 • 2 additional longitudinal cutters LM 20 • 1 pressure roll unit for film strips • 1 Oscillating device for the swiveling slitter +/- 1mm across sheet • 1 oscillating device for the swiveling longitudinal cutting device +/- 2mm Movement "up-down" • 1 bow-adjustable spreader roll, with flange bearing and swivel gear • 1 rubberized pressure roller, max. Winding diameter 1000mm • 1 foil strip guide • 1 control in BUS technology, with operating and monitoring device • 1 digital input and output card UD51 • Integration into the overall system concept takes place via data interface via Ethernet Hartund Software components incl. Recipe management
    Machine did produce membrane film/breathable active film on PP basis. Rewinder not included and not for sale Unwinder UWS 20 -Working width 2000mm -Winding Shaft for 3”(152,4mm diameter) Monoaxial Orientation Line model MDO 20-03/10 Working width 2000 mm Speed: V inlet 5-70 m / min v max outlet 200 m / min Stretching ratio 1: 1 to 1:10 infinitely 10 rolls Relatively little used, approx 10-20 th hours Oil temperature: till 160ºc Consisting of: Preheating section: - 3 Preheating rollers: 410 diameter - Heated with oil tempering device - 2 Counter pressure rubber roll - Machine can be added a 4th Prehating roll Stretching section: - 2 Rollers ,215mm diameter - Heated with oil tempering device - 1 Counter pressure rubber roll - 1 OSS Roll Thermo-fixing section - 3 Tempering rollers 300mm diameter - Heated with 2 temperature control units Colling section - 2 Chill rolls 300mm diameter - Cooled with 2 water temperature control units - 2 counter pressure rubber rolls
    Pre-haul off VA25 Unwinder type UWS25 - Single unwind stand - Working width: 2500 mm - Max reel diameter: 1.000 mm - Complete with one winding shaft for 3" (76 mm) Monoaxial Orientation Line model MDO 25 Machine for the mono axial orientation and annealing of mono or coextruded films made of polyolefin or other orientable thermoplastics. Consisting of: Pre-heating section - 4 pre heating rollers diameter: 410 mm Stretching section - single gap orientation by means of 2 chrome platted steel rollers, 215 mm diameter - separate drive for each roller - separate oil tempering device for each roller - equipped with rubber covered counter-pressure rollers Thermoregulation stationg section - 3 tempering rollers 300 mm diameter - 2 cooling rolls diam. 200 mm - equipped with 2 rubber covered counter pressure roller First of Pre-heating rollers is covered with a special anti-adhesive material and driven by means of SIEMENS asynchronous motors Orientation, tempering and cooling rollers are chromed and polished and driven by means of SIEMENS asynchronous motors Drives and the oil distribution systems are protected by covers Access to the roller sides effected by protective doors Operation and visualization by means of a 15" touch screen Printer is included Control is effected by means of a PLC Production data Inlet speed: 5-70 m/min Exit speed: 5-250 m/min Orientation ratio max from 1:1 to 10:1 Oil tempering: up to 160 ºC Working width: 500- 2500 mm Winding Section model AWS25 The winder is equipped with one pre-winding section and one winding station. Technical data: - Winding diameter: 1000 mm - Winding speed: max 200 m/min - Winding shafts: 3" (76 mm) and 6" (152 mm) - Slitting unit with cutting knives