Used Foam extrusion line

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    Complete plant (Woven sack making machines) STARLINGER starEX 1600 PF & IV PLUS / SSP viscoSTAR

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    Machines sold in the past:

    Component metering unit: Metering unit for Polyol Metering pump type: HL NG 12 Pump drive motor Metering unit for Isocyanate Metering pump type: HP6 Pump drive motor: 3kW/750 1/min Working tank Working tank for Polyol 1,2,3 Exploitable capacity: 250 l Working pressure: 4 bar Steel double-walled with stirrer 51 min/-1; 0,25 kW Double shell capacity: 48 l Working pressure double shell: 3 bar Working tank for Isocyanate Exploitable capacity: 250 l Working pressure: 4 bar Steel double-walled with stirrer 51 min/-1; 0,25 kW Double shell capacity: 48 l Working pressure double shell: 3 bar Temperature control unit Type: teco wd 50.06-2 6kW, 400 V, 3Ph without Mp, 50 cy Mix head Control slide mix head type MX 12 Nozzle diameter : 1,0 mm Nozzle diameter: 0,6 mm Hydraulic unit for mix head control Output hydraulic pump. 8 cm3/U Drive motor output: 4 kW Hydraulic oil: type HLP 46 Viscosity: 46 mm2/s at 40°C acc. to ISO 3448
    PS-Foam Sheet Extrusion line Tickness: 1-6 mm Width: 500-1200 mm Screw type: tandem Screw diameter: 115 mm and 150mm L/D: 32/1 and 31/1 The Extruder Capacity (approx.) 250 ~ 300 kg/hr Drive system: AC motor and Variable Frequency Invertor Heating: electric heaters
    1. MACHINERY COMPOSTION LI. Solid Sheet Extrusion line 1 . 1.1 . Blender 1.1.2. Special Extruder 1.1.3. Solid Sheet Forming Line 1.1.4. Extrusion Die Unit 1.2. Sheet Foaming line 1.2.I. Heating (Foaming) oven 1.2.2. Cooling roller 1.2.3. Air Cooling part 1.3. Pulling& Winding System 1.3.1. Solid Sheet Winding Station 1.3.2. Solid Sheet Un-Winding Station 1.3.3. Taking up roller 1.3.4. Guiding roller part 1.3.5. Pulling Station 1.3.6. Winding Station tor Sheet 1.4. Auxiliary Machinery 1.4.1. Trimmed Edge Recovery Systenm 1.4.2. Hopper & Hopper Loader 1.5. Converting Machinery 5.5.1. Tube Forming line (small size) 5.5.2. Tube Forming Line (big size) 5,5.3, Film laminating Machine S,5.4, Sheet Laminating Machine Automatic control system SPECIFICATION OF MAIN MACHNERY AND EQUIPMENT Solid Sheet Extrusion line EXTRUDER Using the industrial standard communication pxotocols, our folly integrated control system are extremely reliable, easy to handle and allow complete line operation Cost efficiency solution for state-of-the-art processes at medium throughput rates of up to 160 kg/h sturdy and proven machine design precise processing temperature control for optimum product quality BASE Heavy duty full length steel weldment. stress relieved and precision machined for accurate alignment and support of gear box, thrust system and barrel. Barrel support permits thermal expansion BARREL SACM I alloy steel and internai surface is nitriding treated and honcing finished centrifugally cast bimetallic liner. Barrel is drilled and tapped for thermocouples, pressure transducer, two injection thermocouples, pressure transducer two injection valves and rupture disc. Feed section constructed of machined ductile iron SCREW 160 mm LD 26:1 SACM 645 alloy steel with chromium and molybdenium after nitriding treated Fabricated from stress relieved alloy steel. Flame hardened flights Cored through feed section Surface buffed Heating & Cooling zone 1-11 zone heavy aluminium castings with heating elements wired GEAR BOX Non Step variable Gear Box Single heavy duty helical gear train with hardened and ground gears - Housing is constructed of machined cast iron with integrnl thrust bearing All bearings are lubricated using a positive splash system - Gear box is directly coupled to drive motor shalt Oil Lubrication system Main motor - Drive motor with 110 kw(145HP) Closed thermostat Blower and filter two 163mm diameter rolls of take up unit are installed rigid machine steel side plate - 2 Hp geared motor of take up unit is controlled by Inverter system - 5 Hp geared driving motor is controlled by Inverter system - 2 Hp blower is installed 1.2. Sheet Foaming line 2.2.1. Heating (Foaming) Oven - I is consist of 2 different process, cross-linking zone and foaming zone Trough these processes, the final product has the properties of thickness and characteristics Hot blast supplying is controlled by an automatic thermostat and mesh-belt continuous transporting solid to heating oven. Heavy construction and ball bearing hinges - High capacity direct drive blowers Rattle proof adjustable ductwork - Air flow pressure switches on all blowers - Heavy gauge construction with aluminized interior - Microprocessor based temperature controller - Fully adjustable ductwork to provide even airflow throughout the entire work oven Automatic temperature controller by PID (Proportional Integral Difterential ) methodl between 0-600℃ with 4 temperature point CAPACITY BURNER Cross linking zone: 350 000 kcal/h Foaming zone: 250 000 kcal/h CAPACITY Heat exchanger Cross linking zone: 250 000 kcal/h Foaming zone: 350 000 kcal/h CAPACITY Circulation fan and motor Cross linking zone: 550m3/min Foaming zone: 550m3/min Energy source: LPG, DIesel, Natural gas TUBE FORMING LINE - This line consists of 2 different process for small size (30-100mm diameter and big size (50-250mm) respectively This line is included automatic cutting device for small and big size pipe cover respectively
    Production line for PE Foam Sheet & Tube, D170MM Producer: Foamtech Korea Model No. RYF – 170ST Production year: 2013 Machine is almost new, worked only about 1200 hours (total)!!! Sheet Capacity: 100 ~ 450kg/hr Thickness of Sheet: 2~20mm Width of Sheet: 1000~2000mm Size of Pipe : Max. OUD. 170mm (Thickness 30mm-40mm) Line Speed : 10-120m/min The line includes: Extruder(Screw diameter) : Ø170mm , L/D=58:1 Hydraulic screen changer Steel platform for dosing units Automatic dosing unit for raw material Automatic master batch feeding unit Butane gas pumps Anti-shrinkage agent feeding unit (paraffin) Control panel and electric equipment (European standard) Extrusion head for sheet production with dies Extrusion head for pipe production with dies Complete downstream equipment for sheet guiding and coiling
    XPS foam line First extruder 150mm Manufacturer: Battenfeld Gloucester Screw Length/Diameter Ratio : 32:1 Year of construction: 1999 Material Thickness: 20-60mm XPS Material Width: 750mm Power: 600kg / h Motor power: 225kW Screw speed max : 120.5 rpm Screw Operating Torque : 17,832 Nm Gearbox Ratio : 14.5238:1 Motor speed : 1,750/2,200rpm Number of barrel zones : 6 Feed Section : cooling only Barrel zone 1 Heating : 3x7800W Barrel zone 2 heating : 3x7800W Barrel zone 3 heating : 3x7800W Barrel zone 4 heating : 3x7800W Barrel zone 5 heating : 3x7800W Barrel zone 6 heating : 3x7800W Barrel Clamp & Inlet Adapter : 1x3000 W Screenchanger body : 4x1500 w Screenchanger slide Cylinder End : 2x1500 w Screenchanger slide free end : 2x1500 w Wlbow Adapter : 3x1250 w Crossover Coupling : 2x8600 w Second extruder 200mm Manufacturer: Battenfeld Gloucester Year of construction: 1999 Screw length/diameter ratio : 32:1 Motor Power: 179kW Screw speed max : 26 rpm Screw Operating Torque : 65,748 Nm Gearbox Ratio : 45.56:1 Motor speed : 1,202 rpm Number of barrel zones : 7 Seal zone : 1x3600w + 1x6000w + 6x2550w Barrel zone 1 Heating : 2x17,400 W Barrel zone 2 heating : 2x17,400 W Barrel zone 3 heating : 2x17,400 W Barrel zone 4 heating : 2x17,400 W Barrel zone 5 heating : 2x17,400 W Barrel zone 6 heating : 2x17,400 W Barrel zone 7 heating : 2x17,400 W Barrel Clamp & Mixer Inlet Adapter : 1x3900 W + 1x3300w Mixer outlet & die adapter : 2x3300 w Upper die manifold : 1x2000 w Lower die manifold : 1x2000 w Other details: 6-components dosing system, PS, RECY, COL, FR, NU. The line is composed of: Two extruders Die Calibrator Dosing feeding system including pre hoppers No fuel pump included

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