Used BRÜCKNER Mono oriented PET-G and PVC of 2021 for sale

2021 | Ref.: 300044579

Shrink extrusion line BRÜCKNER, We provide a quality service in the buying and selling of used machinery, with all the services necessary to achieve a successful transaction.
Line able to produce material for shrink sleeves


Data Sheet of Used BRÜCKNER Mono oriented PET-G and PVC

Ref.: 300044579

Year: 2021

Brand: BRÜCKNER

Status:
For sale

Delivery time: Immediate


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Technical Specifications:


  • Materials: PVC PET-G
  • Film Width (Max): 4200 mm

Other Specifications:


Mono oriented PET-G / PVC Shrink Film Production Line
This line dones not have an extrusion unti, it is a roll to roll unit

Thickness of incoming film: 50 – 440 μm
Cast film width (depending of raw material): 811 – 2.160 mm
Film thickness: 20 – 80 μm
Mechanical speed on winder: 80 m/min
Film net on winder (PVC): 1.550 kg/h
Output per year (PVC): 11.625 tons, based on 7.500 operating hours

Edge Trim Recycling System:
Throughput: 260 kg/h max.
Conveying speed: approx 25m/sec

Transverse Direction Orienter:
Feeding width range: 800 - 2600 mm
Max. stretch width: 5000 mm
Exit width range: 3600 - 4600 mm
Stretching ratio, mechanical: 1 : 1,38 - 1 : 5,75
Oven layout Total: 25,5 m
Chain Track system: FOK 1.2 combined roller/sliding system
Chain track with adjustment motorized
Chain drive: 2 individuals AC motors
Inlet edge guide: hydraulic system,
Clip closing and Clip opening: mechanic system
Heating system: Oil heated
Oven: Exhaust and fresh air supply system

Stretching and Annealing Section:
Air circulation system

Thickness control system (TCE 2.0)
Infrared Heating unit in TDO Stretching section
Thickness control software
Neutral section
Cooling section
Oven lighting for inspection
Exit table
Film Break Detector with infrared system to actuate

Oven Oil Heating system:
Heat Exchanger
Valve station
Control included in IMC system
Temperature control unit

Fresh Air Supply and Exhaust system:
Oven
Neutral + cooling zone
Clip cooling system

PULL ROLL SYSTEM:
Working width: 3200 - 4200 mm
Non trimmed film width: 3600 - 4500 mm
Roll face width: 4600 mm
Edge trim cutting in front of thickness measurement
Edge trim oscillation: +/- 5 mm
Thickness Gauge: X-Ray
Direct drive system

Edge Trim section
Roll Assembly
Drive system
Film Break Detector
Electrical system
Safety Equipment

Thickness Gauge Unit for MO-Film
Cooling System

WINDER
Working width: 3200 - 4200 mm
Non Trimmed film width: 3600 - 4500 mm
Roll face width: 4600 mm
Contact Roll diam. 286 mm
Mill Roll diam. 1000 mm
Weight of Film (PET-G) and core: approx 5000 kg
Winder designed for core tubes: outer diam. 350 mm, length 5000 mm (no unloading trolley)
The winder is designed to operate in two modes: contact and gap winding
Winding system consists of:
- Contact roll assembly
- Automatic Cross Cutting device
- Edge Pullers
- Electrostatic Eliminator
- Electrostatic Charging
- Turret System
Core Chucking System
Electrical system
Safety equipment
Core Tubes

Central Unit for cooling water

Other Details:


Guarantee: Without guarantee

Current condition: In Production

Availability: Immediate

MachinePoint's services:


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Machines sold in the past:


Refurbished 6.3m Bruckner BOPP line, includes Primary Slitter and recycling unit The line had been shut-down for about 1.5 years. BRUCKNER 6,3 M BOPP PACKAGING FILM PRODUCTION LINE SPECIFICATIONS Start-up Year: 1998 Film Types: Plain and Coextruded Composition: 3 Layer, ABC A and C copolymer; B homopolymer Main extruder is cascade: Melt extruder feeding Metering extruder 2 Co-extruders and main extruder feeding 3 layer die Main extruder : 180mm + 200mm Co-extruders 1 and 2: 80mm Thickness range: 15 - 50 microns Net Film Width: 6300mm Output: Thickness(microns) Speed(m/min) Output(Kg/h) 15 214 1.017 20 236 1.625 25 189 1.625 30 157 1.625 35 127 1.529 40 98 1.348 50 67 1.152 Stretching Ratios: MDO 1:1 - 1:7, TDO 1:8 - 1:10 Speed range: Slow part 6 - 70 m/min, Fast part 10-245 m/min Edge Trim: In-line Recycled UP GRADE SPEED INCREASE BRÜCKNER (2006-2007) From 250 m/min to 300m/min Upgrade period: 2006-2007 Heating system for die bolts Change from relay PLC B&R to PSG SISTEMP. MDO modifications 3 new gear boxes (MDO 1, MDO 2 Y MDO 3) Change of coupling and cardan shafts Change of preheat pulleys Change of pulleys for speed variator Change of belts Change of drivers for DC motors MDO 1, MDO 2 and MDO 3. TOD modifications Change of contactors of the 8 motors in preheat zones for frequency variators for better temperature and heat efficiency control Change of TDO chain from FOK 4.4.2 to FOK 4.7, for a 300 m/min speed. Change of the lubrication system and individual motor system for each side with AC motors instead of the gear box, cardan shafts and DC motor system. Pull Roll section Change of all pulleys Change of spreaders ATLAS 6.5 M BOPP PACKAGING FILM PRIMARY SLITTER Model: Atlas CW960 Start-up Year: 1998 Material Thickness: Plain and Co-Extruded BOPP Film Thickness 15 – 50 microns Max Web Width: 6500 mm Max Unwind Diameter: 1000 mm Edge Guide Movement: 150 mm Max Mechanical Speed: 800 m/min Slitting system: Plain and Rotary Razor Number of rewind stations 10 Rewind Arms’ positioning: Auto Position Rewind Motor Power: 4,5 kW Minimum slit Width: 300 mm Maximum Rewind Diameter: 1000 mm Rewind Core Sizes: 3 and 6 inches (76mm and 152 mm) Number of Edge Trim Stations: 2 Rewinder Motor Size: 4,5 kW Maximum Slit Width: 1450 mm Maximum Rewind Diameter: 1000 mm Power Supply: 380 3 phases, 60 Hz Installed Power: 120 kW Air Supply: 6 Bar EREMA RM 100T 1996 RECYCLING UNIT
The original line is from 90s (it was 3 layers), but in 2000-2004 it was heavily invested (approx. 4mln euros), changed to 5 layers, new extruders, new tubes for melt, new filtration system, new die, new chill roll, new chain system, new pull roll stand, new winder, new components for dosing system Product Details 5 layers (possible layers A-B-C-D-E) Thickness: 15 - 60 micron Width of film after trim: 6,0 m Max mechanical speed: 300 m/min Produced film type: packaging film Extrusion: Main extruder is a tandem of Ø250 and Ø175 mm extruders Max output: 2500 kg/hr Manufacturer: Mitsubishi AC drives Main filter (13 candle filters) surface area: 6,2 m2 2 co-extruders Ø120mm with max. output 380 kg/hr Filter: 1 candle filter with surface area 4000cm2 Manufacturer: Battenfeld AC drives 2 satellite extruders Ø90mm with max output 180 kg/hr Filter: disc filters with a changer Manufacturer: Mitsubishi AC drives Casting unit Die 810mm AUTOFLEX VI-R MULTIFLOW V, Chill roll 2400mm, Air knife, Film and chill roll drying system, Water bath MDO (Machine Direction Orienter) Manufacturer: Brückner Pre-heating via heat box heated by 2 Eclipse (800kW each) natural gas burners 6 stretching rolls (oil heated) 4 annealing rolls (oil heated) 4 nip rolll Tension control at inlet and outlet AC drives TDO (Transverse Direction Orienter) Manufacturer: Brückner Chain and chain track model: FOK 4.7 Heating system: Eclipse (200kW) natural gas burner for every zone (13 zones), no oil Edge guide system at inlet Pull Roll Stand Edge trim, mills and system for returning shredded edges to the main extruder Corona treatment station (Sherman) AC drives / Siemens PLC Winder Kampf non-stop winder Working width: 7000 mm 40 steel cors AC & PLC: Fully integrated system PLC with operator workstations Main PLC for the line is Valmet Thickness Gauge: Honeywell Measurex System with a new workstation and software (2013) Material feeding equipment Main extruder: mixing hopper, raw material feeder, regranulate feeder, 2 additives feeders Co-extruders: raw material feeder + 4 component gravimetric system Satellite extruder: raw material feeder Extruders: 5 Power req. 2.2MW Machine area req. 115x25x8m On All extruders there are: Metal separators Drying systems Suction conveying Slitter Rewinder: Atlas 6600 mm Silos: 10 silos 30 tons each Trane Chiller Herbold shredder
4.2m width 3 Coex Year 2004 Film Speed sample: Film Thickness:12-50 microns is normally used Max Line Speed: 203m/min Nominal Line Output 559 kg/h for Machine can perform 930 kg/h at speed 250m/min 3 Extruders: 60/32D 3 Layer Die 655,5 Slot Opening Gap of Die: 1.7-3.5mm AC Motors MDO Working width: 600mm Roll Face width: 800mm Stretch Ratio: 1: 1-1:7 TDO Feeding width Range: 400-600mm Max stretch width: 5m Exit width Range: 4-4.5m Inlet cooling Corona Thickness measurement unit: Beta ray nuclear source Roll Face width: 4.6m Core Length: 4.8m Max Mill roll Diameter: 1000mm Include: Kampf slitter 4,2m + Thermo oil boiler together with the pumps + all these spares below Spare parts Name Condition Quantity - Chrome roll for the MDO – 1 pcs - Orienting metal roll for MDO new - 1 pcs - Preheating teflon roll for MDO new - 1 pcs - Gear boxes for preheating rolls of MDO new -1 pcs - Gear box for tempering roll in MDO new – 1 pcs - Mill – edge trim grinder, in operation - 1 pcs - Clips for the TDO chain – clip arm – 200 pcs, clip chain links – 151 pcs, whole clip assembly – 128 pcs. - Rubber rolls for MDO , rerubbered – 6 pcs - Axis for rubber roll on MDO, in operation – 2 pcs - Rubber roll for the dryer of the Chillroll - for rubber coating – 1 pcs - Knives for the mill - in operation - 2 sets - Hydraulic station for the Fife system , in operation – 1 pcs - A set of heaters for the main extruder filter , new - 1 set - rolls for belt drive (Washers) for the MDO rolls, new – 2 pcs - Corona roll , rerubbered - 1 pcs - Chill Roll – 1 pcs - Rubber roll to the Chill roll - 1 pcs - Steel cores - 50 pcs - Slitter rolls on slitter - 6 pcs
8.2m Bruckner BOPP Film Plant for sale: Year of Contract: 2003, Germany origin, Year of start-up: 2004 8.6 meter roller width 8.2 meter net film width Bopp line maximum speed: 400 m/min, Bopp line maximum production capacity: 4,000kg/hour Main extruder: Twin screw extruder BT-PP-169 (Latest technology with up to 30% less extrusion energy saving) Main extruder Capacity: 4000kg/h, Main extruder diameter: 155mm Main Extruder L/D (Length/Diameter) Ratio: 28, Main Extruder Melt Pump: 140mm, LLF 31 p Co-Extruder 1: Diameter 120mm Co-Extruder 2: Diameter 105mm Die: Simplast body, Bruckner Die lip ThermoFisher thickness controls Casting Machine: Chill Roll Diameter 2.8 meter Atlas(Valmet) Primary Slitter Model CW 984 EPX Transverse Direction Orienter (TDO) Length: 44.6 meter Original Bopp Plant Overall Machine Length: 220 meter , Bopp Line Speed Controls: Siemens Inverter Controls Auxiliary Equipments
Bruckner BOPP line , major renovations in 1994 to increase the line speed /output Max. speed ( m/min) : design 160 m/min in production : 150 m/min. Final film width : 4800 mm. divided to 3 separate winders with working width of 2200 mm. Film thickness : 20- 35 micron . 1- Main extruder barmag , DC drive , L/D=33 2- Metering pump: barmag make , DC drive . 3- Main filtter : LLF-12 , Barmag, with surface area 1.2 m2. With its oil heating system + 1 stand by electrical heating station& 1 spare filter. 4- Co-extruders: 2 co extruders with max. output =45 kg/hr., Dc drive , included with double filters with surface area = 100cm2/unit. 5- Flat Die : simplace make , 3 layers , slot opening =750 mm. 6- Casting unit :- include chill roll + air knife + film & chill roll draying system.+ water bath. 7- MDO ( machine direction orienting unit ) bruckner : 8 pre heating rolls , 6 drawing rolls,2 annealing rolls& 3 nip rolls, tension control at inlet ang out let , - Oil heating system for the rolls including pumps, control valves, etc. - Dc drive , stretching value up to 5 times. 8- TDO ( Transfer direction orientation ) Bruckner; Chain and chain track model :FOK 4-4-1. Heating system : circulating oil via individual heating system/ zone ( heat exchanger , fans , control valves . oil boiler ,etc). Edge guide system at inlet; Mechanical speed =170 m/min , production speed up to 150 m/min, Dc drive 9- PRS with edge trim on line recycling unit and 2 corona treatment stations . Dc drive, Corona power = 50 kw / station . 10- WINDERS :- Working width = 4800 mm divided to 3 separate winders with max. working width 2200 mm. Core : steel cores with max. diameter = 750 mm with film . 11- AC & PLC :- Fully integrated system PLC step 5 with monitors . etc. 12- Thickness gauge :-For cast film , FAG system , out of operation . For final film : scantech -SIG 214 13 - Material feeding equipments :- Feeding trench , conveying fan , daily silo , volumetric dosing unit for main extruder 14- edge trim recycling: Edge trim grinder , conveying fans

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Shrink extrusion line - BRÜCKNER - Mono oriented PET-G and PVC - Ref.300044579


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