Used Aseptic filler Gea Procomac
Monobloc Filler and capper Fillstar CX PET2 AS 120.25.113
Bottle discharge tunnel
Foil induction sealing tunnel
Sterilizable caps elevator
Tunnel for the pre-sterilized caps feeding
Peracetic solution automatic titration system
Formats:2,0 L – 1,5 L – 0,5 L – 0,33 L – 0,25 L
Output- 1.5 liter- 30,000 b/h
0.5 liter- 36,000b /h
Product:
“High Acid” still products (pH < 4.5) still and carbonated
“Low Acid” products (Ph >4.5)
Products specifications
Brix 0-16
Minimum conductivity 5 mS/cm
Viscosity: 1-15 cp (filling with contact) and 1-50 cp (filling without contact) - 4
Amount of pulps and fibres for still products up to 10% w/w
Amount of pulps and fibres for carbonated products up to 2% w/w - 5
Size of pulps and fibres 2 mm width, 18 mm length for still drinks (for carbonated drinks max 1 and 5 mm).
Fruit content 0 – 100%
CO2 content up to 6 grs./liter for carbonated products in aseptic conditions
- 6
Bottles:
Material: PET
Formats: 2,0 L – 1,5 L – 0,5 L – 0,33 L – 0,25 L
Dimensions:
Min height: 140 mm
Max height: 350 mm - 7
Min diameter: 80 mm - 8
Max diameter: 108 mm
Filling:
Still product: no contact between bottle and fill valve
Carbonated product: contact between the bottle mouth and fill valve.
Temperature: min 20°C max 30°C (indicated minimum temperature is mandatory, to avoid moisture formation within the sterile environment). - 9
Oxygen Pick-Up (during bottle filling): max 1 ppm
Accuracy:
With still drinks:
Product without pulps
* Maximum tolerance per volume < 1200 ml: sigma 2 ml
* Maximum tolerance per volume > 1200 ml: sigma 2,5 ml
Product with pulps
* Maximum tolerance per volume < 1200 ml: sigma 2,3 ml
* Maximum tolerance per volume > 1200 ml: sigma 2,8 ml
With carbonated drinks:
Product without pulps
* Maximum tolerance per volume < 1200 ml: sigma 1,8 ml
* Maximum tolerance per volume > 1200 ml: sigma 2,3 ml
Product with pulps
* Maximum tolerance per volume < 1200 ml: sigma 2,1 ml
* Maximum tolerance per volume > 1200 ml: sigma 2,6 ml
Remark:Minimum bottle head space height to be equal to 25mm from bottle top (including bottle tolerance and filling precision).
Product wastage, upon each product changeover: max 50 liters (on the filler). - 10
Product changeover required time: (between two compatible products, for which just one sterile water rinse is sufficient): max 30 minutes.
Oxygen content in the head space: max. 5% including nitrogen flushing in the bottle before filling and liquid nitrogen droplet before capping. Procomac will make new test in the next 15 days in order to be able to guarantee a lower oxygen content. We’re ready to share with Jafora the results of the test and to agree on a better guarantee. - 11
Capper - 12 Heads
Flat, plastic caps 38mm without alu foil
Capping
Loose caps: max 1:25.000 (single principle thread type caps) - 13
max 1:10.000 (multi-principle thread type caps).
Cap application torque guaranteed precision: ± 10%.
Slanted caps: max 1:25.000 (single principle thread type caps) - 14
max 1:10.000 (multi principle thread type caps).
In any case the guarantee on the capping will not be lower than the guarantee given on the caps by the caps supplier. – 15
Line in production until October 2025
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