Hot Filling Line

Interested in a hot filling line? Explore used and second-hand units for sale with different capacities and configurations at MachinePoint.
A hot filling line is used for bottling still beverages at elevated temperatures to help preserve product integrity without chemical preservatives. This process is commonly applied to juices, teas, sauces, flavoured waters, and isotonic drinks. Operating at temperatures up to 85°C, hot filling lines ensure hygienic conditions and product stability. Heat-set PET preforms or glass containers are typically used to withstand the thermal process. Leading manufacturers include Krones and KHS.

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Machines sold in the past:


Krones Synchrobloc hot-filling line for juice production, year 2012 Output: 16.000 bph (0.2, 0.33 & 0.5L) / 13.000 bph (1 & 1.25L) / 10.000 bph (1.75 & 2L) Neck: PCO 38mm Products: fruity drinks with pieces of fruit/pulp/refined pulp, milk-flavored juices or ice tea/coffee With 2 streams (2 fillers & 2 pasteurizers): 1st flow for clear juice, 2nd flow for dosing pieces of fruits Includes: - Krones Contiflow mixer, year 2012, 30m3/h, 15.756 hours worked, with a deaeration unit, carbonation unit & dosing unit - Preparation room, year 2012, containing a membrane pump, UV station, stainless steel Cominox storage tank - Atelier François high pressure compressor, year 2012, 31.552h - Krones Vario Flash plate pasteurizer, year 2012, 22.947h: it heats final drinks in a plate heat exchanger, cools to desired temperature and transports to a filler - Krones Vario Flash tubular pasteurizer, year 2012, 14.828h: it heats the cold product with the upstream fluid connection - Krones Contiform H10 C2 Hot Fill blow molder (10 cavities), with water cooler, oil heater, molds & preform feeder. 13.658h - Krones pre-dosing filler, year 2012, with 30 valves for filling pieces of fruit, base frame on Stainless Steel, 24.466h - Krones Modulfill NWJ clear juice filler, year 2012, with 50 valves for filling clear juice, 24.466 hours worked - Krones Checkmat 731 FM-IR+L inspection system, year 2012; it monitors fill level of individual containers and bottle caps from all sides, 14.800h - Krones Linacool C15 bottle cooler, year 2012; it cools hot filled bottles (from 85°C to 20°C), by passing them under cold water sprays, 17.358h - Krones Sleevematic M 1 sleever, year 2012, 13.711h - Krones Linadry S2M container dryer, year 2012, it dries wet bottles with hot compressed air before being packaged - Shrinkmat 4000 steam tunnel, year 2012; it heats the sleeves and sticks them to the bottles - Krones Variopac Pro wrapper, year 2012; it divides bottles into groups and wraps them with plastic film, 10.162h (3x4 bottles 0.25/0.33/0.5L, or 2x6 bottles 1/1.25/1.75/2L) - Synco's bottle transporter, year 2012 - Multico's bundle transporter, year 2012, 10.024h - B&W Solutions HDE 45/1 handle applicator, year 2012; it glues handles to bundles, 7821h - Modulpac 2AC palletizer, year 2012, with a Robobox system; it inserts cardboard dividers between the matrices, 10.026h - Palco's pallet transporter, year 2012, with an equipped pallet conveyor attached to the pallet magazine - Atlanta pallet wrapping machine, year 2012, wrapping finished product pallets with plastic film Production features: - No preservatives - Refined pulp : Size 4 mm, maximum quantity 08% - Fruit pieces : Max size up to (08 x 08 x 08) mm, max dosage 08% in the finished product - Full and empty cell : Size 04 to 12 mm - Milk flavor : Low content - Brix syrup : 35-55° Brix - Brix finished product : 11-16° Brix - Mix ratio : 1+2 ,1+3 , 1+4 ,1+5 - Filling temperature : 85° C - Pasteurizer temperature : 90° C - Fruit content : 05-30% Hot-fill cap specifications: 38 mm co-polymer polypropylène 85°C Preform specs: 25g (0.25&0.33L), 30g (0.5L), 48g (1&1.25L), 70g (1.75/2L) In production and available immediately
Complete Hot-fill line for juices Krones complete line with Tetra Pak process Includes: - Pasteurizer Tetra Therm Aseptic Drink with buffer tank by Tetra Pak - Preform feeder Contifeed - Stretch-blow Moulder CONTIFORM H 08 with moulds - Filler - capper MODULFILL VFS (VODM PET) - Inspection Checkmat, filling level and cap - Lid Steriliser - Cooling tunnel LINATHERM - Bottle dryer LINANDRY - Sleeve labelling machine SLEEVEMATIC - Shrinking tunnel SHRINKMAT - Packer VARIOPAC (film only) Auxiliaries included: - Compressor ABC and cooler - Cooling tower - Molds for 0.3L and 0.5L bottles. 38mm neck Around 2.000 running hours Available immediately!
Used complete filling line for Hot filling of non-carbonated drinks/ Carbonate drinks Products: Ice tea / soft drinks, and carbonate products Bottle type (basic): from 0.5 l to 1.5 l volume PET closing type: PP screw-cap 38mm 2 Labels: plastic pre-cut and sleeve Package format: 3x2,4x3 wrapped carton Tray: Euro-type Line capacity 14,000 BPH for the hotfill, 9,000 BPH for the carbonate The line includes the following machines: Depalletizer Simonazzi Swip-Off Air conveyors : Krones / Simonazzi Rinser Krones VARIOJET TYPE 563 M Filler for hot filling Krones SENSOMETIC VP-GL-PET 2.160-60-113 Filler for CSD: MONOBLOCK BLUESTAR 40-60-10H C6977 Capper Zalkin Pasteurization tunnel - SIG Simonazzi Pama Labeller Krones Prontomatic Sleever Krones Sleevematic Packer Ocme Vega Palletizer SIG Simonazzi Kombi The line has been stopped in January but it is still installed
Complete filling line with processing equipment Suitable for hot fill and cold fill mineral water and fruit juices with pulp Juice Back Process: - NKR Pasteurizer Unit 300 Litre/Hr - Gea Homogenizer, Ariete NS3024 - Plate heat exchanger - De-Aeration System - Filler Ektam Megahot 18/18/6 (machine specifications below) - Cooling tunner: Agora-C, cooler and warmer (machine specifications at bottom) FILLING MACHINE - Ektam Megahot 18/18/6 Capacity 8.000 bph Suitable for cold and hot filling of natural fruit juices and water up to 85°C under slight vacuum. Equipped with product circulation system from filling valves connected back to the pasteurizer through a buffer tank. Some amount of fruit juice is continuously circulated between the pasteurizer and the filler which prevents the product temperature from cooling down. • - No. of rinsing nozzles : 18 • - No. of filling valves : 18 • - No. of screw capping heads : 6 • Machine with neck handling system where the PET bottles are conveyed on their nec COOLING TUNNEL MODEL : AGORA-C • Tunnel cooler for cooling hot filled bottles. Containers are cooled by spraying water from the top while moving through the tunnel. The tunnel can be used as a warmer by connecting steam. • - Tunnel size 6,25 x 1,4 m (approx 8,5 m2 area due to limited space) • - Time from the outlet of hot filling machine to the inlet of Cooling Tunnel about maximum 1 minute for hot fillable PET bottles • - Complete structure made of stainless steel AISI 304 • - Main transport chain made of reinforced delrin (Make: Rexnord/USA) • - Special transfer combs between the main chain to the inlet and discharge conveyors to preventdown containers • - Speed change by frequency inverter at main drive motor • - Booster pump for water circulation equipped with filtering system at suction end • - Opening top covers for cleaning and maintenance purposes. • Fresh water inlet only in the last compartment - 12°C fresh water temperature at inlet to be supplied by customer TECHNICAL SPECIFICATIONS OF THE PRODUCT AND THE LINE • PRODUCT IN THE BOTTLE : - MINERAL WATER- NATURAL FRUIT JUICES (with pulp, orange cells and fruit particles upto 2mm size) • FILLING TEMPERATURE : COLD AND HOT FILLING UP TO 85 °C • NOMINAL SPEED OF THE RINSER/FILLER/CAPPER : 8.000 BOTTLES/HOUR – 0,25 LT BOTTLE (Speeds indicated are approximate values and may change according to the viscosityand the pulp content of the juice) • TYPE OF BOTTLE : Primary Package • 0.25 LT CYLINDRICAL PET BOTTLE for JUICE • Secondary package(s) with additional change parts • 0,5 LT CYLINDRICAL PET BOTTLE for JUICE • 1,0 LT CYLINDRICAL PET BOTTLE for JUICE • 0,6 LT CYLINDRICAL PET BOTTLE for WATER • 1,5 LT CYLINDRICAL PET BOTTLE for WATER • TYPE OF CLOSURE : Ø28 mm PLASTIC SCREW CAP
HOTFILL Monobloc - Krones Filling Block SENSOMETIC VP-GL-PET 2.160-60-113 RINSER : VARIOJET TYPE 563 M FILLER : SENSOMATIC CAPPER : ZALKIN - 10 capping heads That Include: Empty bottles rinsing carousel , with recycling water system Filler for PET bottles in Hot fill technologic (for Ice Tea , Juices With pulps or without pulps , Nectars) Non-carbonated Softdrinks with a filling temperature of 85°C Capping Machine for 38 mm plastic caps Machine speed: 23.000 bph related to the 0,5l bottles 20.000 bph related to the 1,0l bottles 15.000 bph related to the 1,5l bottles Machine has been disconnected and can be inspected immediately!

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