Used Recycling plant PET-waste

Get on MachinePoint and explore our inventory of used Recycling plant PET-waste machines, their specifications and state of maintenance. Recycling plant PET-waste Erema, Reg-Mac




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Machines sold in the past:


Starlinger RECOSTAR 65 PET iV + Starlinger SSP Reactor 1800 Material it can process: PET flakes from bottles, preforms, sheets, strapping post-consumer after washing process. Regranulating after the Starlinger iV+ process is suitable for food contact applications such as bottle to bottle or bottle to sheet. Screw diameter: 65 mm Output: up to 200 kg/h, depending on material type and feed speed (at low viscosity it produces 200 kg/h). Material feeding system: -Pneumatic feeding system for pre-dryer. PET flakes are fed into the pre-drying unit at the top of the Extruder. The material is dried, heated and crystallized by applying hot air. Combination of Extruder with pre-dryer. After drying, the material is fed into the extruder by a speed-controlled metering screw. Material processing: Forced feeding by auger screw. Double degassing (vacuum) Pelletizing system: Spaghetti pelletizing, water cooling Filtering system: double piston filter changer, continuous (2 filters of 140 cm2 each). Additional equipment: -Operator interface terminal -Heat exchanger -Bath, L 6000 x W 600 mm -SSP (solid state polycondensation) reactor Storage silo incl. feeding system, 300L REACTOR : Output capacity PET : up to max 250 kg/h Preheater vessel - capacity : approx 70l Reactor vessel capacity : approx 1800l Cooling vessel capacity : approx 70L *Oil heating system : Installed heating capacity :30 kW Nominal rating of the pump : 5.5 kW Circulating oil : approx 140l Max circulation temperature : 250 · Stirrer drive : Nominal rating of the agitator : 0.37kW Stirrer speed : approx 9.4min-1 Gas scrubber-condenser : Cooling surface : 1m2 Space requirements of the SSP reactor with stairs : Length : 3560mm Width : 3800mm Height : 6200mm CRYSTALLIZER : Output capacity : up to max 700kg/h Crystallization funnel : 1000L *Air heater : Installed heating capacity : 45 kW Nominal rating of the blower : 12.5 kW Agitator drive : Nominal rating of the agitator : 1.5kW Agitator speed : 5.9min-1 Dust filter : 2 filter elements Space requirements of the crystallizer : Length : 2220mm Width : 1270mm Height : 4242mm The machine is very well maintained, it has many new engines and pumps from last year. It also comes with spare parts (About 15.000€ in spare parts) Air compressor & cooling equipment are not included
Working hours: 14.000 approx. Installed end of 2019 Output: 850 - 1050 kg/h The unique combination of the predrying unit/extruder enables the optimal preparation of the PET pre-ground material before it is fed directly into the extruder, which is using the generated heat. The final product is melt-filtrated, uniform and dry pellets, with flow characteristics like virgin resin. Solid State Polycondensation The continuous Solid State Polycondensation increases the viscosity of PET depending an the chosen residence time in the reactor. Furthermore, decontamination takes place (letter of non-objection of the FDA authority issued in June 2004 and October 2007) as well as reduction of acetaldehyde. End product is crystalline pellet with virgin resin characteristics. Material to be processed: PET bottle flakes, washed post-consumer waste, clean (without PVC and paper, abrasive or metallic contamination), dry (max. 1.0 % surface moisture). Material pre-ground. Recommendation for flake specification: -Surface moisture: max. 1.0 -PVC (flake, label) content: max. 50 ppm -Glue content: max. 4.000 ppm (flakes included) -Yellow flakes (UV-degraded, blocker, oil bottles): max. 4.000 ppm -PA content max. 50 ppm -pH value: neutral (pH+/- 0,5) -HDPE / PP content: max. 20 ppm -PET dust (particle size < lmm): max. 1 % -Metal content: max. 50 ppm -Wood, paper, cellulose: max. 20 ppm -Silicone, rubber content: max. 20 ppm -Other contamination: max. 10 ppm -Flake size: 4 - 14 mm -Bulk density min. 290 g/I PART 1 recoSTAR PET 125 HC IV+ FEEDING SCREW FOR HOT AIR DRYER HAD1500 INCL. METAL SEPARATION Metal detector for all metallic materials (such as Fe, Ni, Co, stainless steel, Cu, Al, CuZn, Pb). Detecting:Fe ball D 1.5 mm HOT AIR DRYER HAD1500 This unit is recommend for higher moisture levels of the input material and/or for increased drying time and improved final material quality. / In the hot air dryer hot air heats up the material. This process dries the material and serves for optimum preparation of the material prior to extrusion. Vessel diameter:1000 mm Vessel volume:1500 L Heating capacity:34/45 kW Agitator speed:—6 rpm EXHAUST AIR FILTRATION FOR HAD 1500 Continuous air filtration via cyclone including a dust collecting box which collects the separated dust. Manual emptying can be done without interruption of production. FEEDING SCREW FOR PREDRYING UNIT PDU3700 ' . The PET flakes are fed directly into the predrying unit by a feeding screw PREDRYING UNIT PDU3700 FROM PIOVAN WITH DRIED AIR INCL. AIR FILTRATION AND CONDENSATE SEPARATOR SURCHARGE FOR GAS HEATING FOR PREDRYING UNIT PDU3700 EXTRUDER EXP125 HC WITH HIGH VACUUM UNIT H-VAC Including melt pressure sensor, melt temperature sensor, and control air conditioning for electronical components and control panel. The extruder barrel is of a bimetallic design. The screw is nitride-hardened and armor-plated. The extruder screw plasticizes and homogenizes the material. The extruder screw is driven by V-belts and optionally speed-controlled. The extruder is equipped with a melt pressure display. The material is fed into the extruder by a speed-controlled dosing screw. Extruder screw:125 mm Extruder L/D:24 Extruder power:160 kW AC Screw speed:105 rpm (depending an material) Melt pressure display & alarrn.Yes Melt temperature display:Yes UNDER WATER PELLETIZING UWP7OCC WITH INLINE CRYSTALLISATION (CLOSED WATER CIRCUIT) FILLING STATION 1000 L AFTER EXP INCL. DIVERTER VALVE AND PIPING (PELLET TEMP.CM UP TO 150°C) 0 Storage silo volume: 1000 L PART 2: viscoSTAR 120 (FoR 1050 KG/H— APPROX. 9.3 H RESIDENCE TIME) FEEDING SCREW (FROM UWP TO CRY1000) The feeding screw serves for pellet transport between the UWP and the crystallizing unit. Execution in stainless steel and heat insulation proves a heat saving pellet transport. CRYSTALLIZER CRY1000 INCL. AIR FILTRATION Crystallization of the pellets by using the residual heat from the melt, including heating, optimized in energy consumption. FEEDING PARTS FOR SSP Incl. Outlet valve for CRY/PCU, suction box and lances. viscoSTAR 120 BASE UNIT INCL. PREHEATING, COOLING UNIT, ETC. The preheated, predryed pellets are transported via a vacuum transportation system to the preheater at the top of the reactor. The pellets get heated in the reactor preheater to reaction temperature, then set under vacuum and Ioaded to the reactor vessel. Inside the electrical heated reactor vessel the reaction takes place and the iV of the pellets is increased according to the adjusted time in the reactor. After the adjusted reaction time the batch is taken out of the reactor with a special designed outlet device to prevent mixing of pellets and vacuum. In the cooling chamber the pellets are cooled down to a temperature which is lower than reaction temperature before being discharged to the piping system for transport to an intermediate storage silo. Volume preheater:approx. 250 L Preheating capacity:max. 600 kg/h Number of preheaters:2 Compressor:2 x 30 kW Air heater:2 x 75 kW Volume SSP reactor:12000 L Heating capacity reactor:12 x 6 kW Vacuum pump:3 x 7.5 kW ENLARGED MAINTENANCE PLATFORM FOR VISCOSTAR Stairs with railings replace the standard ladders which enables easier and comfortable access for maintenance. 3 X WATER HEAT EXCHANGER FOR viscoSTAR 120 (REQUIRED FOR AMBIENT TEMPERATURE >35°C) HIGH TEMPERATURE FEEDING SYSTEM INCL. FILLING STATION 1000 L FOR SSP FINAL MATERIAL Storage silo and pipe in a soundproof design. Frame provided with big bag holding facility. Storage silo volume:1000 L ENERGY RECOVERY KIT ERK1200 The system consists of a pellet-air heat exchange system which enables the reuse of the residual heat of pellets after an inline-crystallisation or after the SSP¬process. All components which are in contact with the food grade pellets are made of stainless steel or alloy. PELLET WATER COOLER PWC1200 (PELLET TEMP. <70°C) In case lower pellet temperature is required this unit is recommended. Water runs through coolings spirals that chill the surrounding pellets. HIGH TEMPERATURE FEEDING SYSTEM (viscoSTAR120 -> FILLINGSTATION 1000L AFTER EXTRUDER) Includes Chiller
Screw diameter: 160 mm L/D ratio: L/D =30 Output: Up to 1450 kg/h, depending on the type of material and feeding rate. Degassing: Pre-dryer Vacuum, 15-30 mbar Reaktor Vacuum, 0.01-10 mbar Screen changer:SW8-170RTF Backflush-Hydraulic Material feeding system: Vacuum Conveyor Pelletising system: Underwater pelletizing system IPS-SGU 220/2 A HS SCC Inline crystallisation EREMA CIC 200 Attachments and accessories: Master batch dosing Water bath Water pump Heat exchanger Centrifuge Extraction blower Cyclone Vacuum pump Big bag loading station Degassing water circulating system Agglomerator Dust removal system Chiller for water pellets cooling Vacuum Predryer (KT) 132KW Vacuum Reactor 132 KW Extruder motor: 200 kW Pick Up May 2022
Washing plant for PET bottles Flow-sheet Self cleaning Air Filter Filling station for two big-bags Pneumatic conveying system Sortex Bucket EL.+Loading Dust remover Pneumatic Conveying system Blending Silo Pneumatic Conveying system Electric control system Horizontal belts Bag-filling double machine for big bags Pneumatic Conveyor Screw Contaminants lifting screw Mud collectiom screw Contaminants collection screw Optical sorting machine Vacuum filter Filters with three pair of rotating discs Filters with pair of rotating discs Skid for heat exchanger Tanks Screen rotating filter Technological material Pneumatic conveying system Final grinder Sloping screws Sieving system Dust remover Pneumatic conveying system Separator of ferrous and not ferrous materials Sloping screws In-line Weighting system Drier Centrifuge Rinsingand floatings separation trough Sloping rising screws P0 drain screw Sloping drain screws Compact station for friction wash Pre-wash and floating separation trough Drainage screw Collection trough Gangway Wet Grinder Metal detector Sloping belt to feed the grinder Belt for manual inspection Ferrous metal separator Sloping belt Metal detector Nir detector-automatic sorter Vibrating table Dosing syste, by weight with load cells Bottles constant feeder Sloping belt to feed the constant feeder Balistic separator Pre-washing station of the whole bottles Sloping belt Loading hopper
The machine can be run in a semi continuous or a full continuous way. The machine has been modified to adapt to the bottle quality of the market. The produced bottle flake quality can be used even in sensitive industries such as the textile industry as 100% input material ( without any mixture) Capacity of the machine: 900 to 1100 kg/h depending on the quality of the input material. Raw Material Input - Bale ripping - Material dosing unit Bottle Sorting - Magnetic separating componen, Non Iron Sorting - Color Sorting Wet milling component including prewashing - granulating - Friction Washing - drying Water Treatment - Dirt separation - Sludge pressing - Water circulation Separation steps - separation of Labels and film - separation of Polyolefin (stoppers/caps ) Washing - Hot Washing with bases and helping material Water Treatment -Preparation of washing Base -tempering -Dirt separation -Water circulation Drying and Sorting - mechanical drying - Dirt separation - Non Iron Sorting - All metals and color sorting Filling - sampling - filling in Big Bag Pack station - labelling Space requirement: L= 45 m, W= 25 m, H= 7 m

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